A unified comprehensive model was developed to simulate the transport phenomena occurring during the gas metal arc welding process. An interactive coupling between arc plasma; melting of the electrode; droplet formation, detachment, transfer, and impingement onto the workpiece; and weld pool dynamics all were considered. Based on the unified model, a thorough investigation of the plasma arc cha...

Welding fume contains elements that, in their pure forms, can be hazardous to worker health if inhaled or ingested. Therefore, the chemical composition of welding fume must be examined when considering fume toxicity. Various chemical analysis techniques are presented and their applicability to airborne particles is described. Knowledge of particle size is important because a given characterizat...

BACKGROUND Mechanisms for potential effects of extremely low frequency (ELF) magnetic fields on carcinogenesis have not been identified. A potential pathway could be an interaction with the endocrine system. AIMS To analyse occupational exposure to ELF magnetic fields from welding, and tumours of the endocrine glands. METHODS This case-control study was based on a cohort with an increased p...

Abstract This study analyzes the effects of post-weld heat treatment (PWHT) on mechanical properties and microstructures SA-508 Gr.1a welds proposes a new PWHT exemption criterion based nonductile fracture evaluation considering welding residual stress. The coupons were prepared with submerged-arc welding, gas-tungsten arc shielded-metal using ferritic steel, Gr.1a. microstructure heat-affected...

Keyhole arc welding (KAW), including the keyhole double-sided arc welding process being developed at the University of Kentucky and keyhole plasma arc welding, can achieve much deeper narrower penetration than all other arc welding processes. If it could be controlled such that the heat input and weld pool are minimized while at the same time the desired full penetration is guaranteed, it could...