Sheet-metal parts typically follow a unidirectional flow in the sheet-metal shop. In the first cutting stage, a large sheet is cut to different unfolded parts with a laser cutting machine. To avoid waste material different parts are combined on a sheet. Next, the 2D parts are transformed to 3D products with air bending. In this bending stage, timeconsuming set-ups between production layouts are...

This work describes the first hydrothermal synthesis in fluoride medium of Ni-Al montmorillonite-like phyllosilicates, in which the only metallic elements in the octahedral sheet are Ni and Al. X-ray diffraction, chemical analysis, thermogravimetric and differential thermal analysis, scanning electron microscopy and transmission electron microscopy confirm that the synthesized samples are montm...

The present work concerns the forming of the sheet metal conical products which, combined with a vulcanized rubber blend form footings for electric power generators. Conical sheet metal elements are most often formed by the following four methods: – multi-operational stamping with stiff tools, – hydro-mechanical stamping, – spinning, – flow turning. In case of stiff tool stamping, traces on the...

As Engineering becomes more advanced and the business in the industrial world becomes more competitive, hence optimization technique becomes an essential part of an any industry or organization. The objective of this paper is to minimize the material wastage by the optimum layout of two-dimensional work piece within constraints imposed by stock size and material. This approach deals with how it...

The most common issues in sheet metal stamping are progression design, transfer design, thickness control, wrinkling, thinning, tearing, spring-back and die-wear. An innovative methodology has been developed to analyze these aspects using a non-linear finite element approach with 3D Solid elements instead of the more traditional Shell elements. This leads to the most accurate result, and allows...

A new method for measuring the scattering coefficient using a metal-plate reflector was developed in order to provide a non-destructive way for the assessment of microwave materials in free space. By displacing the position of the metal-plate reflector on the specimen to be tested, the incident wave and the scattered wave from the measured area were determined without the influence of extraneou...

This paper describes sheet modeling and thickening operations based on a non-manifold topological representation for efficient solid modeling of thin-walled plastic or sheet metal parts. Since the existing methods have adopted boundary representations for solid models, it is difficult to represent the exact adjacency relations between topological entities in a sheet model, and to describe a mix...

The impulsive riveting method is described as the punching and joining of sheet metal carried out using the impulsive energy of a weight accelerated by an air compressor. Parts are held together between the rivet and rivet-holder. A hole is made in the sheets by the high speed collision of rivet and a weight (approximately 100 m/s or more). Another method, punch riveting, joins the sheets by pr...

In this research, Forming Limit Diagrams for supertension sheet metals which are using in automobile industry have been obtained. The exerted strains to sheet metals have been measured with four different methods and the errors of each method have also been represented. These methods have been compared with together and the most efficient and economic way of extracting of the exerted strains to...