In cold forging processes the tribological conditions are very important for process feasibility and tool lifetime. Since boundary and mixed lubrication conditions are predominant in cold forging processes, the appearing real contact area which is influenced significantly by the topography of tool and workpiece has a major impact on the friction conditions. Against the background of current tre...

We have been developing a process design CAE system to predict die wear life in the process design stage for the hot forging of steel. Our goal is to reduce production costs by shortening the development period, while maximizing the life of the die. In our system, we use an expression that defines the relationship between die wear, die strength, and friction factors, such as die pressure, slidi...

Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics). Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This stu...

In many 3-D forging simulations, the master-grid method or uniform-grid method is adopted as an effect tool for hexahedral element mesh generation, because the method is robust and reliable to construct the intermediate mesh during forging simulation. However, almost equalsized element mesh is employed regardless of the local characteristics of the deforming region. In order to overcome this dr...

Aluminium is totally recyclable with no downgrading of its qualities, but in the process of typical conventional aluminium recycling, there are quite a number of negative impacts. The recycling of aluminium and its alloys by direct recycling method is relatively simple, consumes small amount of energy, produce small amount of waste and does not have a harmful effect on the environment. This app...

in a closed die forging process, it is impossible to form complex shapes in one stage, and thus it becomes necessary to use preform dies. in the present study, backward deformation method and fe simulation via abaqus software has been used in order to design preform die of the h-shaped parts. in the backward deformation method, the final shape of the part is considered as a starting point and u...

in this paper, an ultra low carbon high strength low alloy grade steel was subjected to a two-step forging processand this was followed by different post cooling methods. the highest strength was obtained at a faster coolingrate due to the highly dislocated acicular ferrite structure with the fine precipitation of microalloying carbides andcarbonitrides. at a slow cooling rate, the strength fel...

Zerocoin proposed adding decentralized cryptographically anonymous e-cash to Bitcoin. Given the increasing popularity of Bitcoin and its reliance on a distributed pseudononymous public ledger, this anonymity is important if only to provide the same minimal privacy protections from nosy neighbors offered by conventional banking. Unfortunately, at 25KB, the non-interactive zero-knowledge proofs f...

Hot forging is a common manufacturing process for the production of large quantities of engineering components. Residual stresses are developed in forged components as a result of various aspects of the manufacturing process, including subsequent cooling, and heat treatment. Residual stresses can significantly affect the deformation and fatigue failure of materials. Hot forged EN15R steel bars ...