During the past decade, polymer nanocomposites have emerged relatively as a new and rapidly developing class of composite materials and attracted considerable investment in research and development worldwide.Direct machining of polymers can be an option for personalized products and for manufacturing product samples. To obtain high quality products and reduce machining costs, it is very importa...

Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

The aim of this paper is to study the Electro discharge machining process. EDM has been an important manufacturing process for the tool, mould, and dies industries for several decades. The process is finding an increasing industrial use owing to its ability to produce geometrically complex shapes as well as its ability to machine hard materials that are extremely difficult using conventional pr...

Optimization of turning process is a non-linear optimization with constrains and it is difficult for the conventional optimization algorithms to solve this problem. The purpose of present study is to demonstrate the potential of Imperialist Competitive Algorithm (ICA) for optimization of multipass turning process. This algorithm is inspired by competition mechanism among imperialists and coloni...

This paper analyzes manufacturing feature interactions and presents algorithms for handling feature interactions in manufacturing process planning. A feature precedence network, which specifies the constraints for the machining sequence, and an AND-OR graph, which describes alternative representations, are built. Application of required/optional volumes, the AND-OR graph, and the feature preced...

Electrochemical spark machining (ECSM) is hybrid machining process which is the controlled removal of metal by anodic dissolution as well as erosion in an electrolytic cell in which the workpiece is the anode and the tool is cathode. The experimental investigation with the developed TW-ECSM set-up has been needed to understand the behaviour of the process parameters on performance characteristi...

Reduction of energy consumption has played a significant role in industry. This paper describes a study on reducing energy consumption by machining process improvements. Methods of reducing energy consumption in a manufacturing line consisting of multiple machines are verified. First, to consolidate the processes, a series of horizontal machining centers are replaced with a 5axis machining cent...

Abrasive water jet machining (AWJM) is one of the non conventional machining process for difficult to cut brittle, hard and thin materials. The process parameters which are mainly influence the quality of machining in AWJM are water pressure, stand-off distance, nozzle diameter, traverse speed, abrasive flow rate and abrasive size. This is an environment friendly and relatively inexpensive proc...