In any metal forming process, both the strain rate and deformation rate depend on the die profile. The die profile also, is responsible for the non-uniformity of the deformation along the cross-section. These affect the quality and mechanical properties of the product. Therefore, if a die is designed, in which the affecting variables can be controlled spontaneously it is hoped to obtain a produ...

H13 steel is a widely used hot work die material. A new type of hot working method is imperative to develop complex and precise dies. In this paper, the heat treatment of H13 steel (AISI) was carried out by annealing, the final structure is a point or spherical pearlite, and the grain size is about 30-40 μm. The tensile properties of the annealed microstructure were investigated at 650, 750, an...

Several factors must be considered when designing parts that are being made by bending. The primary factor is minimum radius and angle of bending that can be bent successfully without metal cracking. Low carbon steel metal (st37), manufactured by Libyan Iron and steel Company, was used in this study. Various bending processes by Vee die for different radii and calculate thickness were conducted...

15. Supplementary Notes Project performed in cooperation with the Texas Department of Transportation and the Federal Highway Administration. Project title: Performance and Effects of Punched Holes and Cold Bending on Steel Bridge Fabrication 16. Abstract A large experimental study was undertaken to determine the effect of hole making upon the strength, ductility, and fatigue performance of stru...

Abstract The primary goal when manufacturing components in a blanking process is high output to achieve good cost efficiency. Therefore, availability needs be as possible. However, several disturbances like slug pulling increase downtime and thus counteract this aim. Slug influenced by different forces that trigger the being pulled those hamper effect. predominating hampering force friction bet...

Friction has an important influence in metal forming operations as it contributes to the success or failure of the process. In the present investigation, the effect of friction on metal forming was studied by conducting compression tests of cylindrical Al-Mg alloy using Finite Element Method (FEM) technique. Three kinds of compression tests were performed. For the first test, a constant coeffic...

This paper reports recent advances in batch mode micro-electro-discharge machining (μEDM) for high precision micromachining of metal alloys such as stainless steel. High-aspect-ratio silicon microstructures with fine feature sizes formed by deep reactive ion etching are used as cutting tools. To machine workpiece features with widths 10 μm, a silicon dioxide coating is necessary to passivate th...

NiTi alloy wires are widely used in many applications for examples, orthodontic arch wires, mini screw implant, sensors, etc. Usually, wire drawing process is chosen to produce arch wires because of its high productivity as well as superior surface quality of the drawn wire surface. In the case of NITI arch wire, the cold work occurred during wire drawing operation also plays important role to ...

The purpose of introducing ultrasonic vibrations in the tube hydroforming process is to create more formability by obtaining a lower corner radius, improve thickness distribution of the wall and provide good tribological conditions at the tube and the die interface. Vibrations imposed on the die create alternating gaps which improve the formability in the tube hydroforming process in the presen...

Die corrosion has been a concern during aluminum alloy die casting. The casting parameters play significant role in causing corrosion, such as the temperature of melt and working time. In order to study effect time on dynamic behaviors, SDHA steel was stirred molten ADC12 at 650–800 °C. morphology product were investigated through X-ray diffraction (XRD) scanning electron microscope (SEM) obser...