Cold forging is often applied in the fastener industry. Wires in coil form are used as semi-finished products for the production of billets. This process usually requires preliminarily drawing wire coil in order to reduce the diameter of products. The wire usually has to be annealed to improve its cold formability. The quality of spheroidizing annealed wire affects the forming quality of screws...

Usage of cold formed steel structural components for buildings and structures is gaining popularity in India for a decade. Hot rolled steel member behaviour and design are well developed, whereas the cold formed steel member behaviour and design is not developed fully compared to the rest of the world. The Indian code for cold-formed steel design, IS 801 was revised during 1975, which is in lin...

An attempt has been made to investigate the machinability of zirconia toughened alumina (ZTA) inserts while turning AISI 4340 steel. The insert was prepared by powder metallurgy process route and the machining experiments were performed based on Response Surface Methodology (RSM) design called Central Composite Design (CCD). The mathematical model of flank wear, cutting force and surface roughn...

In this work, the mechanical properties and microstructural features of an AISI 304L stainless steel in two presentations, bulk and fibers, were systematically studied in order to establish the relationship among microstructure, mechanical properties, manufacturing process and effect on sample size. The microstructure was analyzed by XRD, SEM and TEM techniques. The strength, Young's modulus an...

In this study, two different vegetable based cutting fluids developed from refined canola and sunflower oil and a commercial type semi-synthetic cutting fluid were carried out to determine optimum conditions for tool wear and forces during milling of AISI 304 austenitic stainless steel. Taguchi L9 (3) orthogonal array was used for the experiment plan. Cutting speed, feed rate, depth of cut and ...

The chemical composition, nanostructure and electronic structure of nanosized oxide scales naturally formed on the surface of AISI 316L stainless steel microfibres used for strengthening of composite materials have been characterised using a combination of scanning and transmission electron microscopy with energy-dispersive X-ray, electron energy loss and Auger spectroscopy. The analysis reveal...

In this paper, a methodology for work material constitutive model based calculations of forces, stress and temperature distributions in orthogonal machining are introduced. Oblique moving band heat source theory is utilized and combined with modified Oxley’s parallel shear zone theory. Non-uniform heat intensity at the tool-chip interface is obtained from the predicted stress distributions util...

In this Data in Brief paper, a central composite experimental design was planned to collect the surface roughness of an end milling operation of AISI 1045 steel. The surface roughness values are supposed to suffer some kind of variation due to the action of several factors. The main objective here was to present a multivariate experimental design and data collection including control factors, n...

In this study, the average surface roughness values obtained when turning AISI 4140 grade tempered steel with a hardness of 51 HRC, were modeled using fuzzy logic, artificial neural networks (ANN) and multi-regression equations. Input variables consisted of cutting speed (V), feed rate (f) and depth of cut (a) while output variable was surface roughness (Ra). Fuzzy logic and ANN models were dev...

In this study, three different vegetable-based cutting fluids developed from raw and refined sunflower oil and two commercial types (vegetable and mineral based cutting oils), were carried out to determine for thrust force and surface roughness during drilling of AISI 304 austenitic stainless steel with HSSE tool. The uses of vegetable cutting oils was investigated in reducing thrust force and ...