In this Data in Brief paper, a central composite experimental design was planned to collect the surface roughness of an end milling operation of AISI 1045 steel. The surface roughness values are supposed to suffer some kind of variation due to the action of several factors. The main objective here was to present a multivariate experimental design and data collection including control factors, n...

In this study, the average surface roughness values obtained when turning AISI 4140 grade tempered steel with a hardness of 51 HRC, were modeled using fuzzy logic, artificial neural networks (ANN) and multi-regression equations. Input variables consisted of cutting speed (V), feed rate (f) and depth of cut (a) while output variable was surface roughness (Ra). Fuzzy logic and ANN models were dev...

In this study, three different vegetable-based cutting fluids developed from raw and refined sunflower oil and two commercial types (vegetable and mineral based cutting oils), were carried out to determine for thrust force and surface roughness during drilling of AISI 304 austenitic stainless steel with HSSE tool. The uses of vegetable cutting oils was investigated in reducing thrust force and ...

Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results ...

A new method to generate large scale and highly dense nanoholes is presented in this paper. By the pulsed laser irradiation under water, the hydrogen etching is introduced to form high density nanoholes on the surfaces of AISI 4140 steel and Ti. In order to achieve higher nanohole density, laser shock peening (LSP) followed by recrystallization is used for grain refinement. It is found that the...

This paper presents investigations on hard turning with variable edge design PcBN inserts. Turning of hardened AISI 4340 steel with uniform and variable edge design PcBN inserts is conducted, forces and tool wear are measured. 3D finite element modelling is utilized to predict chip formation, forces, temperatures and tool wear on uniform and variable edge micro-geometry tools. Predicted forces ...

This paper presents the three dimensional (3D) finite element analysis to predict the workpiece displacement amplitude and tool wear in face turning of AISI 1040 steel under dry machining condition. 3D vibration induced turning models have been developed and validated by comparing with experimental results so as to identify the correlation. Extensive experimentation and investigators carried ou...

The in-process monitoring and real-time control of the penetration depth during laser welding is evaluated. An optical collimator collects the optical emission for measurement with a fast spectrometer. The sensor data are used to calculate the electron temperature and subsequently to determine the weld quality of overlap welds in AISI 304 stainless steel sheets performed both with CW Nd:YAG and...

Microscopic methods usable for sample surface imaging and subsequent qualitative and quantitative evaluation of platelet adhesion to the surface of the biomaterial studied were compared. It was shown, making use of the samples of medical steel (AISI 316L), that such tools as surface imaging with scanning electron microscopy (SEM), glutaraldehyde induced fluorescence technique (GIFT) and metallu...

Micro Electric Discharge Machining is a nontraditional machining process which can be used for drilling micro holes in high strength to weight ratio materials. This present research study deals with the single optimization of micro EDM process using Genetic Algorithm. Mathematical models using Response Surface Methodology (RSM) is used to correlate the response and the parameters. The desired r...