Quantitative understanding of cutting forces under hard turning conditions is important for thermal modeling, tool life estimation, chatter prediction, and tool condition monitoring purposes. Although significant research has been documented on the modeling of forces in the turning operation in general, turning of hardened materials involves several distinctive process conditions, including neg...

The effects of cutting edge shapes on the phenomena of rubbing and ploughing in nano-abrasive machining were investigated. The shapes under investigation include flat, spherical and trapezoidal shapes. The tool with the flat end geometry shows a fast initiation of ploughing, because it has the largest surface area to engage more atoms. It doesn’t show rubbing phenomenon at the (initial) depth o...

The interest in micro manufacturing processes is increasing because of the need for components characterized by small dimensions and micro features. As a result, researchers are studying the limitations and advantages of these processes. This paper deals with tool run-out measurement in micro milling. Among the effects of the scale reduction from macro to micro, tool run-out plays an important ...

The modeling of grasping and cutting in surgery are two fundamental tasks that must be achieved for the development of a reality-based haptic interface in robot-assisted surgery. Currently, the lack of these models with soft tissue has limited the accuracy of such interfaces in surgery. As a result, we have taken the first steps in realizing soft tissue models through the development of an auto...

Milling of fiber reinforced polymer composites is of great importance for integrated composites with other mating parts. Improper selection of cutting process parameters, excessive cutting forces and other machining conditions would result in rejection of components. Therefore, machining conditions are optimized to reduce the machining forces and damages. This work reports practical experiments...

As high-speed machining and unmanned machining become common, the demand for cutting-load regularization increases, so NC machining can be more ef®cient. To be presented is a simple cutting-load regularization method for pocket machining. As the conventional off-line approaches where cutting-load is predicted and cutting parameters are adjusted before actual cutting, the proposed method require...

Abstract—This paper deals with the cutting force monitoring for intelligent end milling operations. The authors have employed displacement sensors to monitor the cutting forces, as they are cheap and small enough to be built in the spindle structure. A monitoring method, which utilizes sensitive displacement sensors, is discussed. The sensors are installed in X Y directions near the front beari...