Electrical discharge machining (EDM) is one of the important processes to produce mold components. When using EDM process, surface quality, processing time, accuracy, and electrode cost must be considered. The wear main factor that causes error on geometric especially workpiece corner. Therefore, this study proposes a novel design improve accuracy for process. Firstly, effect current, diameter,...

Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such constraints. The base material used for this study was an AISI 1045 steel with copper electrode. This study highlights the development of...

Technological advancement, on the one hand, makes Electrical Discharge Machining (EDM) much faster. One example of that is the presence of Wire Electrical Discharge Machining – High Speed (WEDM-HS) machine, which makes the material removal rate as high as 80 mm/min. On the other hand, it also make Abrasive Waterjet (AWJ) achieve much better quality surface and tighter tolerance. As a result, th...

The increasing demand of micro or miniature parts and the development of the micro machining processes are the cause of the growing of micro wire electrical discharge machining (μ-WEDM). μ-WEDM has the ability to manufacture complicate shapes with high accuracy and provides the advantage of machining any conductive materials regardless of their mechanical properties in the absence of significan...