Abstract This study presents and discusses the possibility of using 3D printed polymer tools to achieve a flexible metal forming production line. An example is given design sheet part from tool printing actual evaluation achieved precision formed part. The time spent by engineer/operator during full process cycle documented compared it would take make corresponding conventional machining. savin...

[A] matrix with constants describing the anisotropy of the material [B] strain matrix [BL] linear strain matrix [BNL] nonlinear strain matrix c speed of sound d rate of deformation tensor dp plastic rate of deformation D elastic constitutive tensor [D] matrix of the elastic constitutive tensor [DT] matrix form of the constitutive tensor ds lengths of the vector dx dS lengths of the vector dX dv...

HAL is a multi-disciplinary open access archive for the deposit and dissemination of scientific research documents, whether they are published or not. The documents may come from teaching and research institutions in France or abroad, or from public or private research centers. L’archive ouverte pluridisciplinaire HAL, est destinée au dépôt et à la diffusion de documents scientifiques de niveau...

Recently in the field of sheet metal forming, servo press, which can control the speed and position of the tool using a servo motor, is attractive method. Development process of servo press method is accelerated as the capacity of servo motor become bigger. In the future, it’s expected as a great alternative plan to replace conventional press method in order to improve quality, increase product...

Numerical simulation technology and optimization method have been applied in sheet metal forming process to improve design quality and shorten design cycle. While the existence of fluctuation in design variables or operation condition has great influence on the quality. In addition to that, iterative solution in numerical simulation and optimization usually take huge computational time or endur...

The use of Finite Element (FE) simulation software to adequately predict the outcome of sheet metal forming processes is crucial to enhancing the efficiency and lowering the development time of such processes, whilst reducing costs involved in trial-and-error prototyping. Recent focus on the substitution of steel components with aluminum alloy alternatives in the automotive and aerospace sector...

Cold-rolled sheet metal that is often used in laser forming exhibits anisotropic properties, which are mostly caused by preferred orientations of grains developed during the severe plastic deformation such as cold rolling. In the present study, the textures of cold-rolled mild steel sheets are characterized and the influence of the plastic anisotropy on laser forming process is investigated. De...

The present paper describes the analytical solutions for the steady boundary layer flow of a Jeffrey fluid over a shrinking sheet. The governing equations of motions are reduced into a set of nonlinear ordinary differential equations by using similarity transformations. Two types of problems, namely, (1) two-dimensional stagnation flow towards a shrinking sheet and (2) axisymmetric stagnation f...

During the last decade, incremental forming is an innovative processing method which has been strongly investigated. Its potential as a flexible manufacturing method was noticed. This paper aims to present a comparative study of the recent worldwide developments in the field of incremental sheet forming (ISF), as a flexible method for manufacturing hollow metal parts. There are pointed out its ...

Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the ...