Conventional Non Destructive Testing (NDT) techniques for assessing the weld quality are applied after welding is completed. It results in wastage of time, material and manpower. These inherent limitations of the conventional welding processes can be overcome with an automated adaptive welding system to correct the deviation in the welding current and torch speed to provide defect free welds. T...

This paper develops a vision-based neuro-fuzzy system to control the weld joint penetration in Gas Tungsten Arc Welding (GTAW) of thin sheets. To this end, a camera equipped with a specially designed composite light-filter is used to observe the weld pool from the topside of the workpiece so that comparatively distinct images of the weld pool are obtained. As the Backside weld Width (BW) reflec...

There are a wide range of important applications for metal tube materials in various fields. The production process of high-frequency longitudinally welded pipe includes first using a roller to coil the long steel strips of a certain size into a cylinder shape, and then join them by heating the steel materials at the welding edge with a high-frequency welding machine — Fig. 1. The processes inc...

Ultrasonic testing is one of the most popular non-destructive methods to determine the quality in spot welds. The next step of this technology is to be able to determine the quality while the weld is being made, this advance can have a great impact on the quality assurance of joints in materials like aluminum, where the spot welding process is a difficult task. In our approach, a state-of-the-a...

Ni based superalloys can be welded by diffusion bonding. Temperature, diffusion coefficient, activation energy and Boltzmann constant influence the quality of diffusion bonding, so obtaining the best condition for welding is considered. Showing the suitable condition for diffusion welding of nickel-based superalloys is the aim of this paper.

Control of the heat diffusion in the welded metal is of primary importance for succeeding welding of high quality (the latter being a prerequisite for efficient ship building). The paper proposes a distributed parameter systems control method that is based on differential flatness theory for solving the problem of heat distribution control in the arcwelding process. Besides, it proposes a nonli...

Hybrid Layered Manufacturing (HLM) combines the benefits of both subtractive and Additive Manufacturing (AM). In this paper authors did characterization of AM components by using Kernel Average Misorientation (KAM), Electron Backscatter Diffraction (EBSD) and hardness tester. The main focus is on matrix integrity during Gas Metal Arc Welding (GMAW) deposition and surface quality during machinin...

Submerged arc welding contributes to approximately 10% of the total welding. Approximately 10% -15% of the flux gets converted into very fine particles termed as flux dust before and after welding, due to transportation and handling. If welding is performed without removing these very fine particles from the flux, the gases generated during welding are not able to escape, thus it may result int...

Article history: Received 2.10.2012 Received in revised form 30.1.2013 Accepted 1.3.2013 Heat production of friction stir welding (FSW) is a fundamental phenomenon that affects the welding quality. Early studies have been focused on investigating and understanding the heat production and temperature distribution of the welding plate. However, very few studies have been done to analyze the stres...