In this work, machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic (Al2O3) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic...

Modeling for the ball mill grinding process is still an imperative but difficult problem for the optimal control of mineral processing industry. Due to the integrated complexities of grinding process (strong nonlinearity, unknown mechanisms, multivariable, time varying parameters, etc.), a hybrid intelligent dynamic model is presented in this paper, which includes a phenomenological ball mill g...

in this research, the effects of temperature, time and grinding on the types of phases in the calcined kaolin and calcite mixture was investigated. differential thermal analysis (dta) and x-ray diffraction of samples showed that gehlenite is formed at 990 ˚c as the main phase which transforms into anorthite with an increase in the temperature to 1200 ˚c. after grinding the mixture and with incr...

Conventional material removal of BK7 optical glass will normally result in brittle fracture at the surface, generating severe subsurface damage and poor surface finish. Subsurface damages induced by grinding strongly influence the mechanical strength and optical quality of optical glasses. However, through ductile mode grinding it is possible to reduce the surface and subsurface cracks. It is m...

According to turning instead of grinding process requirements and traditional working principle of ultrasonic vibration turning, a new idea of imitating grinding of two-dimensional ultrasonic vibration turning is brought firstly, and the mechanism of two-dimens ional ultrasonic vibration turning is elaborated. Based on the MATLAB software, grinding trajectory simulation and honing trajectory si...

This paper describes the methods using bonded cup wheels for grinding toroidal and cylindrical SiC mirrors with large curvature radii. Since the angle between the cutting direction of bonded abrasives and feed direction of the cup wheel is about 90 °, it is possible to obtain a surface with very low surface roughness independent of the direction of measurement. Toroidal mirrors, circular and el...

High-voltage electrical pulses (HVEP) technology was applied in grinding of a magnetite ore as a comminution pretreatment. The effect of HVEP pretreatment on grindability, liberation and separation performance of a magnetite ore was investigated by a systematic experimental study. The results showed that the pretreatment of high-voltage electrical pulses created some intergranular microcracks i...

This paper studies a method of surface heat treatment by making use of grinding heat and stress to create favorable microstructures and promote high wear and fatigue resistance. It was found that the thickness of the treated surface layer could be up to 600 μm. The beneficial microstructure of the layer was created by an enhanced martensite transformation, intensive dislocations and a more desi...

Existing analytical thermal models for predicting surface burns due to grinding have limited use because of their reliance on parameters that are not readily obtainable in practice. This paper presents a practical and consistent fuzzy rule-based model for estimating the grinding conditions at which ‘‘burn limits’’ occur. The model consists of 37 absolute and eight relative rules. It has a wide ...

Mechanochemistry is maturing as a discipline and continuing to grow, so it is important to continue understanding the rules governing the system. In a mechanochemical reaction, the reactants are added into a vessel along with one or more grinding balls and the vessel is shaken at high speeds to facilitate a chemical reaction. The dielectric constant of the solvent used in liquid-assisted grindi...