Intelligent welding robots obtain a good quality of the welding results. Research on automatic and intelligent control of Arc welding is an important means for ensuring weld quality, raising productivity, and improving labor conditions. Despite its widespread use in the various manufacturing industries, the full automation of the robotic welding has not yet been achieved partly because mathemat...

In fusion arc welding the final weld shape is influenced by welding parameters, mode of metal transfer, number of welding wires used and their arrangement in the contact tube, type of material to be welded, type of shielding medium and similar. In some articles, descriptions of investigations on the influence of the kind of material and the type of shielding medium used on the weld shape and si...

In the magnetically controlled Plasma-GMAW welding process, composite arc forms a keyhole in workpiece to be welded. order explore effect of process parameters on coupling, weld pool and keyhole, behavior characteristics side information were collected using acquisition system high-speed camera during bead-on-plate welding. The image is processed by pseudo-color enhancement technology, molten a...

This study proposes a method for determining the near-optimal settings of welding process parameters using a controlled random search (CRS) wherein the near-optimal settings of the welding process parameters are determined through experiments. The method suggested in this study is used to determine the welding process parameters by which the desired weld bead geometry is formed in gas metal arc...

Both laser-arc hybrid welding and narrow gap welding have potential for the fabrication of thick sections, but their combination has been seldom studied. In this research, 40 mm thick mild steel was welded by narrow gap laser-arc hybrid welding. A weld with smooth layer transition, free of visible defects, was obtained by nine passes at a 6 mm width narrow gap. The lower part of the weld has th...

We investigate the problem of dispatching arc welding robots in car body manufacturing. Such arc welding robots receive their energy from expensive laser sources. Laser sources can be shared among the robots. However, this requires that the robots are scheduled because each laser source can only be used by one robot at a time. We want to compute the minimal number of laser sources necessary to ...

A multi-response optimization problem was developed in search of an optimal parametric combination to yield favorable bead geometry of bead-on-plate weldments produced by submerged arc welding. Taguchi’s L25 orthogonal array design was employed to optimize the results within experimental limits. The objective functions were selected in terms of responses of bead geometry, viz. height of reinfor...

Stable weld formation is still one of the goals pursued in variable-polarity plasma arc welding (VPPAW) of aluminium alloys. Basically, VPPAW is divided into three segments: the startup segment, during which the keyhole is generated, the main body segment, during which the keyhole is dynamically maintained, and the terminal segment, during which the keyhole collapses and the crater is ®lled. Ve...

Installation of new pipelines is predicted to grow at a rapid rate over the next twenty years, due in part to the increase use worldwide of combined cycle power generation plant using natural gas a fuel. The need to construct large diameter pipelines over long distances has led to an increased demand to improve the productivity of pipeline girth welding. Many novel techniques have been tried in...