Die performance and its service life is a non-trivial issue in metal forming industry as many factors in die life cycle from design, fabrication, to downstream service, all affect it. In this report, a simulation-based approach for die life estimation and improvement is developed by employing the FEM technology and metal fatigue theory. Using industrial part as case study, the validity, robustn...

In the present research, the relationship between the strain increment and Lode parameter was obtained by using Lode parameter and Levy-Mises equation. The quantitative relation between different strain increments was presented and the relationship between plastic deformation types and Lode parameter was demonstrated. The relations between plastic deformation types and stress states were reveal...

The fundamental mechanical formulation is recalled for simulation of metal forming processes. The basic principles of 3-dimensional finite element discretization and of time integration are summarized. Several important numerical developments for efficient computation of large plastic deformation are briefly described. Various fields of applications to real processes are reviewed. Illustrative ...

Finite element simulations are often required to reduce the experimental cost and time by reducing number of trials in the product development cycle. Metal forming is one of such area where a lot of trials are required to arrive at the die design to produce defect free parts. Hence in this paper the authors review the literature on finite element analysis in the area of metal forming

Compared with the conventional manufacturing of aluminum sheet metal, the forming of so called Tailored Heat Treated Blanks (THTB) enables the production of complex aluminum sheet metal parts [1], [2]. The reasons for the lower forming behavior of aluminum alloys are well founded in the material properties. Especially smaller values for uniform elongation (< 30 %) and vertical anisotropy (< 1) ...

Much of the attention on simulation software in recent years has been focused on the modelling of bulk metal forming processes such as forging, rolling and extrusion. However, there are numerous applications for the simulation of sheet forming processes and indeed many pressings suppliers in the automotive industry are more advanced in the use of simulation than their forging counterparts. The ...

An object-oriented approach to the analysis and design of metal forming and directional solidi cation processes is presented. A number of speci c ideas are introduced on how a deformation or a solidi cation process can be partitioned into subproblems that can be independently developed and tested in the form of class hierarchies. Class development based on mathematical and/or physical arguments...

Sheet metal forming is a major industrial process, mainly due to its cost efficiency after the establishment of the process design. However, the process design from tools geometry to load conditions is not straightforward, as a consequence of the side effects associated with sheet metal forming. The emphasis in this area goes to the springback effect or elastic recovery, which is one of the mai...