CNC machining is known as an advanced machining process increasingly used for modern materials. This paper outlines modeling methodology applied to optimize cutting parameters during CNC milling with ball end mill tool. The parameters taken into account were radial depth of cut and feed per tooth. A predictive model was based on artificial neural network approach. Key-Words: Modeling, artificia...

Merging of photo- and mechanochemical activation permitted studying the role of eosin Y in the borylation of aryldiazonium salts in a ball mill. Simultaneous neat grinding/irradiation of the reactants and the photocatalyst led to the formation of boronates in a molten state. On the other hand, the catalyst-free liquid-assisted grinding/irradiation reaction also led to product formation, featuri...

The shell liner type, rotation speed, and ball filling percent are the key factors influencing the charge behavior inside the SAG mills, and consequently, their performance. In this work, the milling operation of industrial SAG mills is investigated using the Discrete Element Method (DEM). First, an industrial SAG mill with dimensions of 9.50 m × 4.42 m that has a Smooth-type liner is sim...

Around 40% of electricity in the UK is currently generated by coal-fired power stations. Coal-fired power stations nowadays are required to operate more flexibly with more varied coal specifications and regularly use coal with higher volatile contents and biomass materials; this can increase the risks of pressurisation or fires in milling plants. The power stations are also obliged to vary thei...

in this work, nanostructured niti shape memory alloy with equal atomic percentage was produced through mechanical alloying. the result exhibited that after 60 h of mechanical alloying of high purity elemental powder mixtures of nickel and titanium by a planetary high-energy ball mill, the ti dissolved into ni lattice and niti (b2) phase with was obtained. the xrd investigations, sem observation...

Ball mills are the leading grinding equipment in mineral processing industry. Balls primary component of materials. Lifters lift these balls to shoulder position before cataracts them toe position. Almost all classical theories do not consider lifter's geometry calculating energy consumption ball and focus only on fill level charge, lifter dimensions, their number, mill's rotational speed. To i...

The equations governing the motion of steel balls and their impact onto shell liners in industrial Semi-Autogenous Grinding (SAG) mills are derived in full details by the authors and are used in order to determine the effective design variables for optimizing the working conditions of the mill and to avoid severe impacts which lead to the breakage of SAG mill shell liners. These design vari...

Planetary ball mill is a powerful tool, which has been used for milling various materials size reduction. The discrete element method (DEM) was to simulate the dynamics of particle processes in planetary mill. This work includes calibration DEM parameters using EDEM Altair 2021.2 software, provides both faster workflows and results. iterative input changed close correlation between simulation e...

The grinding process has become widely used to improve the fineness and performance of fly ash. However, most studies focus on particle size distribution ground ash, while morphology is also an important factor affect cement paste. This article aims at three different kinds ash from ball mill vertical mill, observed by scanning electron microscopy (SEM) calculate spherical destruction (the rati...

In this paper, the possibility of mechanical coating of aluminum with either Ni or SiC using planetary ball mill was studied. The Al substrate was fixed inside of the vial lid of a planetary ball mill filled with milling balls and starting powder. The phase analysis and crystallite size measurement of the coatings were carried out using X-ray diffraction (XRD) method. Scanning electron micro...