The demand for better control and sensing in welding has increased with automation and welding processes involving new and advanced materials. This requires precise control of the welding process to produce the desired weld with respect to productivity and quality. This papers describes sensors for technological and geometrical parameters for welding process.

Laser welding has a large potential for the production of tailor welded blanks in the automotive industry, due to the low heat input and deep penetration. However, due to the small laser spot and melt pool, laser-based welding processes in general have a low tolerance for seam gaps. In this paper, five laserbased welding techniques are compared for their gap bridging capabilities: single-spot l...

The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an uprig...

This study assessed exposure to extremely low frequency (ELF) magnetic fields of welders and other metal workers and compared exposure from different welding processes. Exposure to ELF magnetic fields was measured for 50 workers selected from a nationwide cohort of metal workers and 15 nonrandomly selected full-time welders in a shipyard. The measurements were carried out with personal exposure...

Recently, amorphous alloys have attracted many researchers' attention for amorphous structures and excellent properties. However, the welding of amorphous alloys to traditional metals in the microscale is not easy to realize in the process with amorphous structures unchanged, which restrains the application in industry. In this paper, a new method of welding Fe-based amorphous alloys (GB1K101) ...

Development of techniques for joining and welding materials on a micrometer scale is of great importance in a number of applications, including life science, sensing, optoelectronics and MEMS packaging. In this paper, methods of welding and sealing optically transparent materials using a femtosecond fiber laser (1 MHz & 1 μm) were demonstrated which overcome the limit of small area welding of o...

in this paper, dissimilar resistance spot welding of aisi 1075 eutectoid steel to aisi 201 stainless steel is investigated experimentally. for this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. the effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

The present research work is aimed at highlighting the safety aspects in a welding process. The process of welding is being used extensively for the last several decades as one of the most commonly used joining techniques for various metallic structures including ships, airplanes, automobiles, bridges, pressure vessels, etc. In this research article, some issues related to the procedures adopte...

In this paper, a low cost, high performance and full PC-based sensor system for the pulsed gas metal arc welding (PGMAW) is described. It allows the visual online observation of all states of the welding process, including the material transition, and all welding situations without an additional lighting unit. Additionally, the synchronized measurement of the welding current and welding voltage...