The preset response surface methodology (RSM) designs are commonly used in a wide range of process and design optimization applications. Although they offer ease of implementation and good performance, they are not sufficiently adaptive to reduce the required number of experiments and thus are not cost effective for applications with high cost of experimentation. We propose an efficient adaptiv...

Surface roughness is considered as one of the most specified customer requirements in machining processes. For efficient use of machine tools, selection of machining process and determination of optimal cutting parameters (speed, feed and depth of cut) are required. Therefore, it is necessary to find a suitable way to select and to find optimal machining process and cutting parameters for a spe...

In this study, ultrasonic assisted machining (UAM) technique is applied in side-surface milling experiment for glass-ceramic workpiece material. The tungsten carbide cutting-tool with diamond coating is used in conjunction with two kinds of cooling/lubrication mediums such as water-soluble (WS) cutting fluid and minimum quantity lubricant (MQL). Full factorial process parameter combinations on ...

ultrasonic vibration assisted single point incremental forming (uvaspif) process is an attractive and adaptive method in which a sheet metal is gradually and locally formed by a vibrating hemispherical-head tool. the ultrasonic excitation of forming tool reduces the average of vertical component of forming force and spring-back rate of the formed sample. the spring-back phenomenon is one of the...

This paper presents an advance in monitoring and process control of surface roughness in CNC machine for the turning and milling processes. An integration of the in-process monitoring and process control of the surface roughness is proposed and developed during the machining process by using the cutting force ratio. The previously developed surface roughness models for turning and milling proce...

An ideal surface produced in machining has typical roughness due to these feed marks which can be modeled and quantitatively predicted from the geometry of the cutting tool and its relative path or feed rate. The associated mechanism of surface generation can be termed as deterministic and intrinsic to the process. However the real or practical surface has considerable variation from the ideal ...

 In the present study, an attempt has been made to experimentally investigate the effects of cutting parameters on cutting force in end milling of AISI 304 steel with solid carbide tools. Experiments were conducted based on four factors and five level central composite rotatable design. Mathematical model has been developed to predict the cutting forces in terms of cutting parameters such as he...

This paper presents a linkage factors synthesis and multi-level optimization technique for bi-stable compliant mechanism. The linkage synthesis problem is modeled as multiple level factors and responses optimization problem with constraints. The bi-stable compliant mechanism is modeled as a crank slider mechanism using pseudo-rigid-body model (PRBM). The model exerts the large deflection of fle...

In this work, the Prediction of acceleration amplitude and surface roughness of Aluminium alloy (Al6061), reinforced with 15% Silicon Carbide particle (SiCp) metal matrix composites, has been made in the end milling process considering various machining parameters. The MMC was considered the difficult to machining due its reinforcement hardness and nature of abrasive element and the prediction ...