Due to the late response to process condition changes, forging processes are normally exposed to a large number of defective products. To achieve online process monitoring, multichannel tonnage signals are often collected from the forging press. The tonnage signals contain significant amount of real time information regarding the product and the process conditions. In this paper, a methodology ...

Cooperating with heavy forging press, the heavy-duty forging manipulator is used for handling the workpiece during the free-forging process. Therefore, the size accuracy of the forgings is related to the dynamics performance of the forging manipulator. This paper aims to study the dynamic performance of DDS heavy-duty forging manipulator. The kinematics model is firstly built to predict the tra...

Article history: Received: 08.11.2013. Received in revised form: 12.01.2013. Accepted: 14.01.2014. The grinding roller shaft is a key part of the grinding roller. It has a step-shaped shaft with different round cross-sections and 1850 mm × 1110 mm rectangular cross-section. If the general method of free forging is used, the upsetting diameter of ingot will reach 2900 mm, and 8400 t hydraulic pr...

Hot forging is a common manufacturing process for the production of large quantities of engineering components. Residual stresses are developed in forged components as a result of various aspects of the manufacturing process, including subsequent cooling, and heat treatment. Residual stresses can significantly affect the deformation and fatigue failure of materials. Hot forged EN15R steel bars ...

Classification of engineering parts is very important activity especially in process planning. It is one of important methods utilised in group technology approach for computer aided process planning. The paper deals with methods of classification. Special attention is given to dynamic methods of part grouping as a new method of classification. The dynamic method especially extended possibility...

Hot closed die forging is a regular process applied to manufacture metallic components used in supporting and fixing cable conductors in electric power transmission lines. In this forming process, the final microstructure of the workpiece depends on the control of several processing parameters. In this study, simulation of the industrial forging process of a ball hook component was performed us...

We have been developing a process design CAE system to predict die wear life in the process design stage for the hot forging of steel. Our goal is to reduce production costs by shortening the development period, while maximizing the life of the die. In our system, we use an expression that defines the relationship between die wear, die strength, and friction factors, such as die pressure, slidi...

in forging design the significant parameters are maximum load or energy which are required for the selection of forging press or hammer. these two parameters are varied by the other paramelers such as the geometry of die cavity, flash dimensions, shape of the work piece, friction, mechanical properties of the metal to be forged, temperature, strain rate, and number of the forging operation. the...