Economic globalization, together with heightened market competition and increasingly short product life cycles are motivating companies to use advanced manufacturing technologies. Use of high speed machining is increasingly widespread; however, as the technology is relatively new, it lacks a deep-rooted knowledge base which would facilitate implementation. One of the most frequent problems faci...

High speed milling (HSM) has great potential use in die/mold cutting, but traditional machining plans do exploit HSM capabilities effectively. An important consideration for in HSM is to limit cutting force variations, and one way to do so is to reduce Cutter-Workpiece engagement (CWE) variations. CWE is measured as the area of the tool instantaneously engaged with the part. Estimating CWE as a...

The price of single point diamond tools with a sharp tip is very high due to complex machining process and highly expensive machining equipments. Yet, the performance is not quite satisfactory. In this paper, we have presented a very simple and cost effective machining process for the sharpening and polishing of diamond stylus using low energy reactive ion beam machining (RIBM). In our method, ...

Abstract In the present study, adjoint method is introduced to optimisation of corner cooling element in two baseline designs for a mould cavity, as examples Aluminium metal die-casting process. First, steady thermal model simulating process two-corner design scenario. This serves first iteration optimised using method. A dual-parameter objective function targets interfacial temperature standar...