In welded tubular joints, when the fatigue crack depth is less than 20% of chord wall thickness, the crack growing process is highly affected by weld geometry. Hence, T-butt solution and weld magnification factor (Mk) are applicable tools for evaluating the crack growth rate in this domain. In this research, the capability of Artificial Neural Network (ANN) for estimating the Mk of weld toe c...

In the present research, friction stir welding (FSW) process was used for butt joining of pure copper plate to 316L stainless steel plate. Mechanical properties and microstructural characteristics of the joint were evaluated by microhardness and tensile tests as well as optical and scanning electron microscope (SEM). It was found that microstructure of the weld nugget (WN) has fine grains where...

Mechanical parts during service may be subjected to cyclical loading and high stresses, which make fatigue life prediction extremely important. The finite element method is commonly used in research institutions and industry in order to estimate life span of mechanical parts. In this study, an experimental investigation of the geometrical dimensions and mechanical properties of a weld joint, an...

Of particular importance and interest are the effects of pulsed Nd:YAG laser beam welding parameters on penetration and microstructure characterization of DP1000 butt joint, which is widely used in the automotive industry nowadays. Some key experimental technologies including pre-welding sample preparation and optimization design of sample fixture for a sufficient shielding gas flow are perform...

This paper addresses intelligent techniques for the quality control of the pulsed gas tungsten arc welding process for butt joints, and it is a development to Ref. 1. Because there exist some important differences in butt joint welding and bead-on-plate welding, the modeling and control scheme in Ref. 1 does not completely fit for butt joint welding. In this paper, the differences between the t...

Determining the optimal parameters of friction stir welding (FSW) process, which are suitable for a given joint configuration, remains great challenge and is often achieved through extremely time-consuming costly experimental investigations. The present paper aims to propose strategy identification butt-welded 3-mm thick quasi-pure copper plates. This based on FEM (finite element method) simula...

Laser-based ultrasonic (LBU) measurement shows great promise for on-line monitoring of weld quality in tailor-welded blanks. Tailor-welded blanks are steel blanks made from plates of differing thickness and/or properties butt-welded together; they are used in automobile manufacturing to produce body, frame, and closure panels. LBU uses a pulsed laser to generate the ultrasound and a continuous ...

Conventional assessment of welded joint impact toughness, as defined in relevant standards for welding procedure qualification is based on testing of real specimens taken from base metal, weld metal, and heat affected zone. Here particularly, testing of heat affected zone may become unreliable, mainly due to the welded joint configuration and placement of initial notch. In addition, from genera...