Condition monitoring and diagnosis systems capable of identifying machining system defects and tiieir location are essential for unmanned machining Unattended (or minimally manned) machining would result in increased capital equipment utilization, thus substantially reducing the manufacturing costs. A review of tool monitoring systems and techniques and their components and the Multiple Princip...

Machining parameter selection and tolerance specification for raw materials, machine tools and fixtures directly affect product geometric quality and system productivity. However, there currently exists no integrated method for analyzing these variables for machining systems. This paper presents a methodology for simultaneously selecting optimal machining process parameters and tolerance specif...

In this paper error sources existing in the on-line inspection system for numerical control machines are analyzed. A mathematical model of the geometric errors of a three-axis machining center is created and the pretravel variations are obtained in different directions. Then an error compensation is applied to improve the accuracy of the on-line inspection system. A methodology of spatial stati...

The purpose of this paper is to optimize the EDM parameters to get the better surface finish on the Titanium alloys Ti6AL4V. The continuous advancement of the alloy is fulfilling the demand of the industry but for advance material like Titanium alloys Ti6AL4V partially adopted by industries cause of the difficulties in machining. Non Conventional machining process like Spark Erosion Electrical ...

Drilling is the most common machining operation and it forms the highest machining cost in many manufacturing activities including automotive engine production. The outcome of this operation depends upon many factors including utilization of proper cutting tool geometry, cutting tool material and the type of coating used to improve hardness and resistance to wear, and also cutting parameters. W...

Cryogenic machining is considered as the most sustainable alternative to conventional flood-cooled, near-dry and dry machining approaches in machining processes. This paper presents the application of a sustainability evaluation methodology for manufacturing processes, focusing on cryogenic machining processes. The methodology used here involves a metrics-based Process Sustainability Index (Pro...

Advanced engineering ceramics which are widely used as high strength refractory material for several industrial applications, always pose a challenging opportunity to machine them. Conventional methods of machining are difficult to shape them because of their high hardness and brittleness, while grinding is the only popular method to machine them, but shaping of ceramics in desired form is diff...

Abstract In view of the high-precision and low-damage requirements for surface polishing hard brittle components, an abrasive jet process using a novel nozzle with specifically designed shroud was proposed. The removal mechanism investigated by simulating flow in interaction area workpiece. simulation results indicate that velocity increases greatly direction is aligned almost parallel to workp...

With the rapid growth of Fourth Industrial Revolution (or Industry 4.0), five-axis machining has played an important role nowadays. Due to expensive cost machining, how solve collision detection for in real-time is very critical. In this paper, we present a parallel method detect machining. Moreover, apply bounding volume hierarchy technique with two-level represent surface or solid object redu...

This paper describes a combined mathematicalgraphical approach for optimum tool path planning in order to improve machining efficiency. A methodology has been used that stabilizes machining operations by adjusting material removal rate in pocket milling operations while keeping cutting forces within limits. This increases the life of cutting tool and reduces the risk of tool breakage, machining...