In this paper, we develop a joint quality control and preventive maintenance policy for a production system producing conforming and non-conforming units. The considered system consists of one machine which must supply another production line operating on a just-in-time basis. According to the proportion l of non-conforming units observed on each lot and compared to a threshold value lm, one de...

In this paper, wedescribe the spreadsheetmodeling ofmanufacturing systems bymeans of theOperationsTime Chart (hereafter, OT-Chart), a graphical tool for an automatic time-phased representation and measurement of the operation of production systems, developed by the authors. In order to improve the design of a production system, it is necessary to know the key performance metrics of the system (...

In general, traditional production-inventory systems are based on a number of simplifying – but somewhat unrealistic – assumptions, including constant demand rate, constant holding cost, and instantaneous order replenishment. These assumptions have been individually challenged in numerous variations of production-inventory models. Finite production rate models, such as economic production quant...

The Economic Production Quantity (EPQ) is one of the most applicable model in production and inventory control environments. Like other classical production and inventory control models, it is derived based upon assumptions that cause limited real-world applications. Continuous and constant-rate delivery of orders, infinite availability of warehouse spaces, and applicability on a single product...

A cyclic production system manufactures a set of products at a constant frequency. Each resource repeatedly performs a certain set of tasks, and the system produces a certain set of units each cycle. The production schedule defines the timing of the tasks within each cycle, which determines system performance on measures such as throughput and work-in-process inventory. This paper describes the...

The economic order quantity (EOQ) and the economic production quantity (EPQ) are well-known and commonly used inventory control techniques. The standard results are easy to apply but are based on a number of unrealistic assumptions. One of the assumption is that the demand is normally distributed in any interval. In several practical cases the assumption about independence of successive demands...

Remanufacturing activity views the reverse supply chain of reclaimed goods as integral to the traditional supply chain to the consumer. At the end of the useful life of products, a reverse supply process is activated in which unwanted materials and products are recovered from end users to recapture some of their value. Therefore, planning for the traditional supply chain of goods must take into...

In this paper, we study an unreliable multi-product production/inventory system consisting of N production machines and an assembly machine. The final products are assembled-to-order whereas components are built at N separate production machines on a make-to-stock routine. The objective of our study is to develop an integrated optimal control policy that minimizes the total long-run average cos...

The use of appropriate inventory control policies is a must in production systems. Production systems are characterised by structural and dynamic complexity. Material and information delays can occur, which may lead to inventory oscillations. In order to handle these dynamics, a system dynamics approach is used. It encompasses inventory control policies on the flow shop, the production network ...

We study a multicomponent, multiproduct production and inventory system in which individual components are made to stock but final products are assembled to customer orders. Each component is produced by an independent production facility with finite capacity, and the component inventory is controlled by an independent base-stock policy. For any given base-stock policy, we derive the key perfor...