Today, tool life in high pressure die casting (HPDC) is of growing interest. A common agreement that primarily decided by the thermal load and temperature gradients materials. Conformal cooling with growth additive manufacturing has raised interest as a means extending life. In current paper, conformal channels’ performance effect on cycle high-pressure rheocasting are investigated for conventi...

Casting solidification brings to the shrinkage in the liquid state, solidification shrinkage and shrinkage in the solid state. Recently, technologies of die and gravity casting have increased the number of highly functional castings, which have been characterized with the very complex geometry. due to the different wall thickness in these castings, as well as the high solidification rates, prem...

High-Pressure Die Casting (HPDC) is one of the major production processes automotive industry, widely used to manufacture geometrically complex nonferrous castings. The mechanical strength and microstructure HPDC-manufactured products changes with variation in several process control parameters such as injection pressure, molten temperature, 1st 2nd stage plunger velocity, cooling etc. Since th...

Today’s interest in magnesium alloys for automotive applications is based on the combination of high strength properties and low density. For this reason magnesium alloys are very attractive as structural materials in all applications where weight savings are of great concern. In automotive applications weight reduction will improve the performance of a vehicle by reducing the rolling resistanc...

Induction motor manufacturers have long known that substitution of copper for diecast aluminum in the rotor squirrel cage would significantly reduce motor losses and improve the electrical energy efficiency. Aluminum is readily die-cast to produce the complex squirrel cage within and around the iron laminations of the rotor. Copper is much more difficult to die-cast due to its high melting temp...

Aluminum alloys show a low weight, relatively high specific strength, good corrosion resistance in neutral environments and high electric and thermal conductivity. It makes them of interest for production of various functional components in aerospace and automotive industry. Wrought alloys generally have good formability and they are processed by common technologies, such as extrusion, forging,...

Wireless sensor network technology is rapidly becoming a feasible solution for monitoring and control applications at the lowest level of manufacturing automation systems. Sensor nodes are energy constrained and therefore designing the communication network should be in such a way that the electronic circuitry consumes minimum energy from the node resource and hence increase the network life ti...

Die-pattern technique is presently the most prevalent in use as a general method of constructing inlays, and crown and bridge work. A wax pattern is prepared on a stone die and taken out to be invested and cast. This method and process of taking wax patterns out of the die occasionally causes deformation or damage to patterns due to handling or the properties of the wax itself, and this affects...