The surface motif combination, ISO 12085:1996, is a method of analyzing surface texture alternatively to the central line system ‘M’. It gives a graphical evaluation of surface profile using mainly six parameters without filtering waviness from roughness. Another functional roughness characterization is introduced by the DIN 4776 and ISO 13565-2 standards through the ‘’Rk’’ parameters, which de...

The machining process exhibits piecewise behaviour and cannot be linearly extrapolated in a wide range. It cannot be modelled effectively using theories and equations. Thus, expert systems have emerged as a major tool for decision-making in such complicated situations (Singh & Raman, 1992). The conventional method for selecting machining parameters such as cutting speed and feed rate is based o...

vibratory drilling (vd)process is a new modern technology where longitudinal wave with high frequency (more than 16 khz) and low amplitude (usually between 2 up to 30 µm) is superimposed on the movement of cutting tool, resulting in connection and disconnection of cutting tool engagement with workpiece. in this study, in order to perform vibratory drilling process, two vibration tools are desig...

This paper proposes a method to vibration analysis in order to on-line monitoring of milling process quality. Adapting envelope analysis to characterize the milling tool materials is an important contribution to the qualitative and quantitative characterization of milling capacity and a step by modeling the three-dimensional cutting process. An experimental protocol was designed and developed f...

Since the cutting tools used in machining process of super alloys are subjected to high cutting forces, accordingly tools life is reduced, therefore improvement in alloys machining and reducing cutting forces to achieve longer tools life is an essential necessity. In this research, the effect of changes in feed rate on cutting forces in machining process of nickel based super alloys is investig...

Based on the cutting force theory, the cutting stress in end milling operation was predicted satisfactorily through simulation of using finite element method. The mechanistic force models were introduced in high accuracy force predictions for most applications. The material properties in the simulations were defined based on the cutting force theory, as a function of strain and strain rate wher...

This paper proposes a method to vibration analysis in order to on-line monitoring of milling process quality. Adapting envelope analysis to characterize the milling tool materials is an important contribution to the qualitative and quantitative characterization of milling capacity and a step by modeling the threedimensional cutting process. An experimental protocol was designed and developed fo...

The use of effective software in Computer Aided Process Planning (CAPP) can contribute significantly towards cost reduction and improvement in production rate. The most important elements of CAPP are the ability to effectively evaluate various machining process sequences and the utilization of the most appropriate machining parameters including machines, tools and tool grades and tool angles, c...

Titanium alloy (Ti-6Al-4V) can be economically machined with high-pressure coolant (HPC) supply. In this study, an artificial neural network (ANN) model was developed for the analysis and prediction of tool wear parameters when machining Ti-6Al-4V alloy with conventional flow and high-pressure coolant flow, up to 203 bar. Machining trials were conducted at different cutting conditions for both ...