Abstract The surface fracture toughness is an important mechanical parameter for studying the failure behavior of air plasma sprayed (APS) thermal barrier coatings (TBCs). As APS TBCs are typical multilayer porous ceramic materials, direct applications traditional single edge notched beam (SENB) method that ignores those structural characters may cause errors. To measure more accurately, effect...

Porous materials are widely used in various fields requiring thermal insulation properties, such as the aircraft industry, with barrier coatings. In applications, plasma-sprayed yttria-stabilized zirconia proved to be a highly effective insulating coating. With higher void content, aluminum silicate space industry (Intermediate eXperimental Vehicle, for instance) due their low density and condu...

Lanthanum strontium cobalt oxide (LSCO) has been employed as cathode and intercollector materials for solid oxide fuel cells (SOFCs). In the present study, the La0:5Sr0:5CoO3 layer was deposited by atmospheric plasma spray (APS). The effect of heat treatment on microstructure and electrical conductivity of the LSCO deposits was examined. The electrical conductivity of the deposits along the lam...

An apparatus has been developed to measure the thermal conductivity of ceramic coatings. Since the method uses an infrared microscope for temperature measurement, coatings as thin as 20 μm can, in principle, be measured using this technique. This steady-state, comparative measurement method uses the known thermal conductivity of the substrate material as the reference material for heat-flow mea...

Tantalum (Ta) oxide, due to its high-temperature capabilities and thermal expansion coefficient similar to silicon nitride, is a promising candidate for environmental barriers for silicon (Si) nitride-based ceramics. This paper focuses on the development of plasma-sprayed Ta oxide as an environmental barrier coating for silicon nitride. Using a D-optimal design of experiments, plasma-spray proc...

This study presents a histomorphometric and biomechanical comparison of bone response to commercially pure titanium screws with 4 different types of surface topographies placed in the tibial metaphysis of 12 rabbits. Each rabbit had 4 implants placed, 2 in each tibia. The 4 surface topographies were a machined surface, a grit-blasted surface, a plasma-sprayed surface, and an acid-etched (Osseot...

In recent years plasma-sprayed coatings and polymer coatings have found wide application in manufacturing. Although the quality of the coatings improved over the years, there is a need for reliable NDE techniques to assess the quality and test the integrity of these coatings. Most existing techniques are not suitable for real-time applications. The introduction of synchronous thermal wave video...

Abstract Instabilities and fluctuations of the plasma jet in a thermal spray process can have significant influence on particle in-flight temperatures velocities, affecting properties resulting plasma-sprayed coatings. Presented this paper is novel method for capturing effects particles are exposed to spraying process. High-speed camera images generated by cascaded three-cathode generator (Trip...

In this paper, solution precursor plasma spraying (SPPS) was employed to prepare a porous YSZ/LSM composite cathode for solid oxide fuel cell (SOFC). The surface morphology and microstructure of the deposits were characterized using SEM. effect annealing treatment on SPPS examined. results showed that as-sprayed presented aggregate with size range 10–60 μm when alcohol used as solvent distance ...

Abstract Suspension plasma spraying (SPS) and spray-physical vapor deposition (PS-PVD) are the only thermal spray technologies shown to be capable of producing TBCs with columnar microstructures similar electron beam-physical (EB-PVD) process but at higher rates relatively lower costs. The objective this study was achieve fundamental understanding effect different produced by these two processe...