The high cost of ceramic components can be associated with complex and time-consuming postmachining, which is currently done by using abrasive machining processes. The IWF and Fraunhofer-IPK are undertaking research activities in the field of abrasive machining which aim at developing and optimizing technologies to expand the application field and to increase productivity of high-performance ma...

In the finishing process of optical glass, polishing with ceria, silica or zirconia slurry is conventionally adopted. The machining process, however, has problems involving inefficiency and a detrimental impact on the environment. Therefore, it is strongly recommended that the process be replaced with fixed-abrasive machining, but conventional fixed-abrasive tools have problems relating to low ...

A new development of hybrid in-process electrical dressing of metal-bonded diamond grinding wheels is proposed in this paper. The electrical dressing method is used for overcoming the limitations of the conventional dressing methods available in relation to a super-abrasive wheel because of the hardness of its abrasive grains and the durability of its bonding material. The proposed hybrid in-pr...

The wear resistance of microfilled and conventional composite resins, was examined, using two sizes of abrasive particles for polishing. The mechanical properties of the composite resins were also studied and evaluated in relation to wear. Conventional composites showed much lower wear resistance than the microfilled resins. The amalgam and human enamel abraded with 10ƒÊm SiC particles, had str...

The increasing use of high-pressure water jets in the industry for machining materials yields numerous studies aiming at the optimization of this technology. Since the experimental study of pure or abrasive water jet cutting is complex to carry out, the numerical simulation of this process stands as an attractive alternative. Such a simulation relies on the coupling of numerical tools devoted o...

40 LLE Review, Volume 97 Introduction Glass-ceramics are attractive structural materials due to their good mechanical properties, chemical stability at higher temperatures, and tailored microstructures via appropriate heat treatments. In the cold working of glass-ceramics, several options are available: loose-abrasive grinding (lapping, at fixed nominal pressure) or deterministic microgrinding ...

Chemical mechanical polishing (CMP) is a manufacturing process in which a wafer surface is polished by pressing it against a rotating pad that is flooded with slurry. The slurry itself is a fluid containing abrasive particles. Past experimentation has shown that the distribution of suspended particles in the slurry is significantly related to the distribution of material removal on the wafer du...

In the present research work, effect of several process parameters on the machining characteristics of borosilicate glass has been reported. The machining characteristics that are being investigated are material removal rate (MRR) and tool wear rate (TWR). Four different process parameters were considered for this study power rating of the machine, static load, slurry concentration and abrasive...

Adhesive wear occurs by the transfer of material from one surface to another when two surfaces articulate against each other under load. The transferred material could break off and act as third-body particles resulting in abrasive wear. Abrasive wear occurs when material is removed from a surface by hard asperities on the counterface and hard particles (third body) trapped between the two cont...

Magnetic Abrasive Polishing (MAP) is a super-finishing process primarily used for polishing of nonmagnetic and hard materials like, ceramics and stainless steel. This paper deals with the detailed parametric study in polishing of stainless steel work surface. Statistically designed experiments based on Taguchi methods show that size-ratio, tool-work surface clearance, polishing speed, magnetic ...