In this paper we present a model and a solution approach for integration of steel continuous casters and hot strip mills to provide more responsive steel production at lower unit cost. We describe the production environment and survey existing methods for planning continuous casters and hot strip mills. Since these processes lie at the solid/liquid interface we use “virtual” slabs, correspondin...

We present a brief observational, 'ethnographic', study of the Roughing Mill in a steel plant and use material from recorded activities to provide ‘illustrative vignettes’ of some aspects of the accomplishment and problems of everyday work. The account provides a 'bottom up' method for developing a more sophisticated and situated view of the problems of dependability. The paper documents the so...

The final hot strip profile is a superposition of the roll initial crown, the roll bending and flattening crown, the roll wearing crown and the roll thermal crown. In this research, linear regression models are proposed to predict the roll force, the roll wearing crown and the roll thermal crown using experimental data provided by Mobarake Steel Complex (MSC). The short beam theory based on ela...

Cold rolling process of a major transformation in the form of sheet metal and a wide range of steel products are produced in this way. Elastic deformation during cold rolling working rollers and the inevitable increase in the rolling force. In this study, the effect of elastic deformation during cold rolling mill rollers working on the reciprocating back and forth in tandem with the presence of...

Industrial waste is frequently utilized as reinforcing material in aluminum matrix composites (AMC) to improve their mechanical qualities. Mill Scale (MS), which mainly composed of iron oxides, obtained during the forming process steel. In present study, utilization MS a reinforcement AMC was investigated. The from steel mill initially pulverized by high-energy ball milling, and milling paramet...

The technological process for manufacturing seamless steel tubes in the Sisak Rolling Mill includes the heating of the charge for processing in the hearth-rotating furnace. Description of the furnace and its operation can be found in literature 1 . In the process currently applied for producing the tubes with the outer diameter of 168.3–356.6 mm the temperature is between 1280 and 1300 °C 2 . T...

Objectives. Exposure to ambient metals and air pollutants in urban environments has been associated with impaired lung health and inflammation in the lungs. Fractional exhaled nitric oxide (FeNO) is a reliable marker of airway inflammation. In this study, we aimed to compare the FeNO levels of three schools that have different distances from iron and steel industry zone for assessing the effect...

Aiming at predicting what happens in reality inside mills, the contact parameters of iron ore particles for discrete element method (DEM) simulations should be determined accurately. To allow the irregular shape to be accurately determined, the sphere clump method was employed in modelling the particle shape. The inter-particle contact parameters were systematically altered whilst the contact p...

In this paper, nano-TiO2lubricating fluid was chosen as an advanced rolling lubricant to investigate its effect on the hot rolled surface and metallographic structure of SS41 steel strips. The tribological performances of nano-TiO2 lubricating fluid were measured by a four-ball tribotester. The hot rolling experiments under different lubrication conditions were carried out by a four-high rollin...