Abstract The article aims to analyze the orthogonal milling method which can be applied in machining powder high-speed steels. To conduct experiment, BÖHLER S390 MICROCLEAN HSS and carbide insert cutters were selected. A turning center with a driven tool was used. examine temperature cutting zone, mathematical model of an turn-milling process developed optimal data chosen using results simulati...

Determination of optimal cutting parameters is one of the most important elements in any process planning of metal parts. This paper presents a multi-objective optimization technique, based on genetic algorithms, to optimize the cutting parameters in turning processes: cutting depth, feed and speed. Two conflicting objectives, tool life and operation time, are simultaneously optimized. The prop...

In laser cutting, the cut quality is of great importance. Multiple non-linear effects of process parameters and their interactions make very difficult to predict cut quality. In this paper, artificial intelligence (AI) approach was applied to predict the surface roughness in CO2 laser cutting. To this aim, artificial neural network (ANN) model of surface roughness was developed in terms of cutt...

Surface roughness is a result of the cutting parameters such as: cutting speed, feed per tooth and the axial depth of cut, also the tool’s geometry, tool’s wear vibrations, etc. Moreover, the surface finish influences mechanical properties such as fatigue behaviour, wear, corrosion, lubrication and electrical conductivity and the combination of cutting parameters influence the power consumption...

The dynamic performances of head cutter for boom-type excavator were researched, and the corresponding dynamic equilibrium equations were derived. Based on the explicit dynamics analysis techniques of the Software ANSYS/LS-DYNA, transient dynamic analysis was carried out to simulate the cutting process of head cutter, and the main kinetic parameters were achieved. Finally, the cutting performan...

One of the most significant and effective criteria in the process of cutting dimensional rocks using the gang saw is the maximum energy consumption rate of the machine, and its accurate prediction and estimation can help designers and owners of this industry to achieve an optimal and economic process. In the present research work, it is attempted to study and provide models for predicting the m...

In the field of mechanical engineering, engineers are always looking for ways to improve the properties of materials. Cryogenic treatment of tooling steels is a proven technology to increase wear resistance and extend intervals between component replacements. The main idea of this paper is to apply Taguchi method to optimize cutting parameters in turning operation using cryogenic treated (CT) a...

The cutting forces exerted by the cutting tool on the work piece during a machining action to be identified in order to control the tool wear and occurrence of vibration, thus to improve tool-life. Modeling of cutting force in milling is often needed in machining automation. The objective of this study is to predict the effects of cutting parameters on the variations of cutting forces during en...

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple ...

Many manufactured products require machining at some stage of their production sequence. Generally, machining ranges from relatively rough cleaning of castings to high-precision micromachining of mechanical components that require narrow tolerances. It is estimated that of all machining processes about 40% pertain to turning. Turning is the most common way for processing rotational (symmetrical...