In this paper, welding of dissimilar metals was demonstrated for the first time, to the best of our knowledge, by using a high-energy high-repetition-rate femtosecond fiber laser. Metallurgical and mechanical properties were investigated and analyzed under various processing parameters (pulse energy, repetition rate, and welding speed). Results showed that the formation of intermetallic brittle...

Arc welding is a common unit operation in the construction industry, where frequent changes in location and welding position make it more difficult to control fume exposures than in industries where fixed locations are the norm. Welders may be exposed to a variety of toxic airborne contaminants including manganese (Mn) and hexavalent chromium (CrVI). Local exhaust ventilation (LEV) is a well-kn...

Resistance spot welding is the most preferred and widely used method for joining metal sheets in automotive and many other industrial assembly operations. The body of a car is typically joined by thousands of spot welds. One of the many geometrical factors affecting the final geometrical outcome of the metal part assemblies is the welding process considering welding sequence used when the parts...

China recently surpassed Japan as the world's second largest automobile market after the United States. Annual output of automobiles is close to six million units a year. A key tool in automotive production is the spot welding gun and the industrial robot. One of the most important parameters of a spot welding gun is force tolerance. ABB is helping the Chinese automotive industry improve weldin...

Quality of welded joint at MAG welding process depends of numbers of influences, like type and thickness of base metal, groove type, welding position etc., but the proper selection of welding parameters is also very important. Due to that, the analysis of weld bead geometry at MAG welding process with regard to weld current, voltage and weld speed (heat input) and the type and shielding gas flo...

The HASTELLOY® and HAYNES® alloys are known for their good weldability, which is defined as the ability of a material to be welded and to perform satisfactorily in the imposed service environment. The service performance of the welded component should be given the utmost importance when determining a suitable weld process or procedure. If proper welding techniques and procedures are followed, h...

Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. However, traditional off-line testing of the welds is costly and inefficient. Therefore, on-line inspection systems with low cost have being developed to increase productivity and maintain high welding quality. This paper presents the applications of acoustic, optical, visual, therma...

Welding robot has played an extremely important role in the welding production of high-quality, high-efficiency. The paper designed the hardware structure and software of spot welding robot. The hardware design mainly includes the major modules of arm and base; the hardware design includes two parts: manual mode and automatic mode. Manual mode is generally used for the robot system installation...