Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

Since screw compressor rotors are of a helical shape and tool points engaged in their manufacturing pass different cutting length, the tools do not wear uniformly along the rotor profiles. The nonuniformity depends on a difference between the rotor point angle and pressure angle and on the rotor helix angle. A difference in relative movement between the tool and the rotors with and without the ...

In this study, the effect of deposition regime on the wear behavior of VK8 coating applied to 1.2344 tool steel by electro spark method (ESA) was investigated. After sample preparation, the coating with high and low regime was applied. To assess the wear behavior, the pin on disk test method according to ASTM G99-04, was used. For surveying surface morphology and cross section of the coating as...

Quantitative understanding of cutting forces under hard turning conditions is important for thermal modeling, tool life estimation, chatter prediction, and tool condition monitoring purposes. Although significant research has been documented on the modeling of forces in the turning operation in general, turning of hardened materials involves several distinctive process conditions, including neg...

the relationship between tool wear and process parameter ) of a Metal Matrix Composite (Al 359/SiC/20p). ) are superabrasive materials which consist of ce t a larger metal matrix. Fusion welded MMC joint s in the heat affected zone, disturbances in the particle e to a reduction in weld strength, and the formation 4C3) caused by localized melting. Though these effects ca h careful control of hea...

Tool wear is one of the most important considerations in machining operations, as it affects surface quality and integrity, productivity, and cost. The most commonly used model for tool life analysis is the one proposed by F. W. Taylor about a century ago. Although the extended form of this equation includes the effects of important cutting conditions on tool wear, tool life studies are mostly ...

In this research work a series of tests were conducted in order to determine flank wear and cutting force FY on hard AISI 440 C martensitic stainless steel and SCM 440 alloy steels. The operating parameters are cutting speed, feed rate and a constant depth of cut to investigate the flank wear and cutting force. No cutting fluid was used during the turning process. The cutting tool used was CBN ...

The cutting tools are today used a lot by industry and they are expensive, so it was interesting to optimize their use, by developing a predictive method of their wear, particularly, the flank wear Vb. For this task, the flank tool wear was measured in off-line using a binocular microscope, whereas, the cutting forces are recorded by means of a dynamometer (Kistler 9255B). The acquired signatur...

COPERT is a globally used software tool used to calculate air pollutant and greenhouse gas emissions produced by road transport, and its scientific development is managed by the European Commission. The software estimates all types of emissions including hot running, start, evaporative and non-exhaust (tire wear, brake wear). Previous studies showed that a similar software used in Australia nee...