This work presents a PCD (polycrystalline diamond) end mill with a new staggered structure for the milling of CFRP (carbon fiber reinforced plastic). The magnitude and direction of cutting force is decreased and changed by side-edge re-configuration of the structure. The flute and insert pocket of the staggered PCD end mill are designed considering the tool’s stiffness and welding process. The ...

Particle stimulated chemiluminescence (CL) production by human polymorphonuclear leucocytes (PMN) has been utilized to evaluate the pathogenicity of mineral and glass fibers with the understanding that reactive oxygen metabolites (ROM) production as measured by CL is etiopathogenically related to fiber toxicity. In the present study to investigate the specific pathogenic role of fiber number an...

All process elements of a reconfigurable manufacturing system should accommodate future changes. This paper looks at one such process element, tool paths, with focus on face milling and pocket milling. Tool paths for the first part are designed to optimize the process outcomes for the initial constraints. Change in market conditions or part design leading to change in cycle time requirements, g...

Chatter is one of the most important limitations on the productivity of milling process. In order to avoid the poor surface quality and potential machine damage due to chatter, the material removal rate is usually reduced. The analysis and modeling of chatter is complicated due to the time varying dynamics of milling chatter which can be avoided without sacrificing the productivity by using ana...

This paper describes an optimization of planetary mill pretreatment and saccharification processes for improving biosugar production. Pitch pine (Pinus rigida) wood sawdust waste was used as biomass feedstock and the process parameters optimized in this study were the buffering media, the milling time, the enzyme quantity, and the incubation time. Glucose yields were improved when acetate buffe...

In this study, WC–20 wt.% equiatomic (Fe,Co) powder mixture was milled in a planetary ball mill. The effects of different milling time (15 min, 5h, 10h, and 25 h) and sintering temperatures on the microstructure and mechanical properties of this equi-Fe substituted cermet were investigated. The structural evolution and the crystallite size changes of the powders during milling were monitored by...

Nanocomposite of titanium diboride/titanium carbide was fabricated by combustion synthesis of mechanically milled reactant powders. The stoichiometric mixture of Ti and B4C as starting materials milled for 1, 3, 6 and 9 h. Milled powders pressed to form pellets then green compacts were placed in a tube furnace that preheated to 1100 oC in inert atmosphere (Ar).The samples were investigated by X...

In the present work, the behavior of Cu-Cr powder mixtures during mechanical alloying has been studied. The powder mixtures with 1, 3 and 6 weight percents of Cr in Cu were treated. They were milled in a ball mill with two different speeds of 250 and 500 rpm using equal numbers of 1 and 2 centimeters balls. The weight ratio of balls to powders was 10 to 1 under argon atmosphere. Ethanol was use...

Hardened steels are commonly used in wide areas of technologies and industries. In respect of poor machinability of these steels and requirement of expensive cutting tools, study of machining economy is a matter of importance. Thus the present study deals with the economic considerations of various hole making processes. For this purpose, the hard steel samples were machined by conventional dri...