Input of accurate material and simulation parameters is critical for accurate predictions in Laser Powder Bed Fusion (L-PBF) Finite Element Analysis (FEA). It is challenging and resource consuming to run experiments that measure and control all possible material properties and process parameters. In this research, we developed a 3-dimensional thermal L-PBF FEA model for a single track laser sca...

Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates...

Nano-structured copper oxides were successfully prepared through direct calcination of 1D ladderlike metal-organic framework [Cu2(btec)(2,2'-bipy)2]∞, (btec = 1,2,4,5-benzenetetracarboxylate and 2,2'-bipy = 2,2'-bipyridine) and porous coordination polymer [Cu(BDC)(bipy)](BDCH2), (BDC = 1,4-benzenedicarboxylate; bipy = 4,4'-bipyridine). The nano-structure of the as-synthesized samples are charac...

ABSTRACTIn this work, the micro powder was the product of cedar leaf (MPCL) is used as a low-cost adsorbent for the removal of Pb2+ ions from aqueous solutions. Bath experiments were used to determine the best adsorption conditions The adsorption percentage of Pb2+ ions MPCL samples at different initial pH, contact time (tc), adsorbent dosage and temperature (T) were investigated. Effective rem...

The main objective of this work was to design a novel device for compaction of metal powders so that the green parts could be ejected with applying a negligible force and without the need for any lubricant in either an admixed form or applied to the die wall. For this purpose a 40 mm diameter one-piece die was envisaged which would elastically contracted 0.076 mm before compaction and after com...

magnesium is potentially useful for orthopedic and cardiovascular applications. magnesium and its alloys are light, biodegradable, biocompatible metals that have promising applications as biomaterials. however, the corrosion rate of this metal is so high that its degradation occurs before the end of the healing process. one of the ways to improve the corrosion rate is to compose it with ceramic...

In Direct Metal Laser Sintering objects are created by sequential sintering loose metal powder particles by means of laser technology. When the laser sintering process involves temperature gradients, thermal stresses develop. Corresponding residual stresses induce warping of the densified structure leading to unacceptable tolerance losses. This paper examines the role of laser beam scan pattern...

This study explores the capabilities of methods for in-situ synthesis of titanium aluminides using the Direct Metal Deposition process. This allows for the functional grading of components which will be required for next generation aerospace components. The feasibility of three techniques are explored here; firstly, a new process of powder preparation for Additive Manufacturing, satelliting, in...

Micro-powder injection molding (μ-PIM) is one of the most promising processes of mass production for the fabrication of small complexly shaped ceramic or metallic parts with high sintered density. However, dimensional accuracy of finished parts is difficult to achieve because of extremely high shear rates during the injection molding process. This promotes the separation of powder and binder ev...