The initial microstructure plays an important role in determining the spatial and temporal evolution of the microstructure during friction stir welding (FSW). The overall kinetics of microstructural evolution is location sensitive and the effect of the process strain, strain rate and thermal cycle creates complexities. In the present study, magnesium based WE43 alloy has been welded employing t...

The microstructure and residual stresses of an AA6040 Al to AZ31B Mg friction stir weld are studied using scanning electron microscopy and X-ray diffraction. The complex material flow promoted by the friction stir welding process results in a fine grained structure in the stir zone of both materials due to dynamic/recovery recrystallization. The interface between the materials is characterized ...

The present work demonstrates that friction stir welding (FSW) is a feasible route for joining 6061 aluminium (Al) alloy to AISI 1018 steel. The weld has a good weld quality and is free of cracks and porosity. The tensile failure happened at the boundary between the nugget and thermomechanically affected zone of the base Al alloy, indicating that the weld has a higher joining strength. Despite ...

This paper [1] has been retracted as it is essentially identical in content with the published article " Elucidating of rotation speed in friction stir welding of pure copper: Thermal modeling " published in References [1] M. Jabbari and C. C. Tutum, " Optimum rotation speed for the friction stir welding of pure copper, "

Friction stir welding does not involve bulk melting of the components that are joined. This has inspired attempts to exploit it for joining materials which differ in properties, chemical composition or structure, and where fusion can lead to detrimental reactions. The purpose of this special issue of Science and Technology of Welding and Joining was to assess the status of friction stir welding...

Friction Stir Welding (FSW) has been proven to be a unique and substantial development in welding technology for the last two decades. In recent times, research advancement FSW related knowledge have emerging quickly worldwide. several benefits when lightweight alloys like magnesium alloys. AZ series of alloy is widely used structural applications great scope cater customized solutions industri...

In this paper, an adaptive torque controller for friction stir welding (FSW) that can estimate parameters such as probe radius which may be changing throughout the welding process is presented. Implementing an adaptive controller with this capability would be of interest to industry sectors in which FSW is performed on high melting point alloys or metal matrix composites (MMC). Welding these ma...

This research paper presents hardness, structure and tensile strength analysis of 1460 alloy Al-Cu-Li system, welded joints made by Tungsten Inert Gas (TIG) welding Friction Stir Welding (FSW). Characteristics acoustic noise at the operator workplace during mechanized TIG FSW aluminium-lithium with purpose to develop recommendations for improvement health safety processes were studied. Analyzin...

A variation of FSW, friction stir processing (FSP), has been used to modify selected regions of materials to enhance specific properties while eliminating fusion welding defects such as porosity, cracking, and the cast microstructure. The combination of fusion welding defects and high tensile residual stresses caused by the solidification of the molten weld pool adversely affect the post weld s...

The most important geometric parameter in the friction stir welding (FSW) tool design is the shoulder diameter, which is currently estimated by trial and error. Here, we report a combined experimental and theoretical investigation on the influence of shoulder diameter on thermal cycles, peak temperatures, power requirements, and torque during FSW of AA7075-T6. An optimum tool shoulder diameter ...