A dynamic cutting force and vibration model of the microendmilling process that accounts for the dynamics of the microendmill, influences of the stable built-up-edge, and the effects of minimum chip thickness, elastic recovery, and the elastic-plastic nature in ploughing/rubbing has been developed. Experimental validation has been performed, and the model is shown to predict the cutting force a...

The chatter is one of the major limitations of the productivity in the ball end milling process. It affects the surface roughness, the dimensional accuracy and the tool life. The aim of this research is to propose the new system to detect the chatter during the ball end milling process by using the wavelet transform. The proposed method is implemented on the 5-axis CNC machining center and the ...

This paper presents a comparison of experimental results and a fuzzy rule based system model for calculating the cutting force in the turning operation. A full bridge dynamometer was used to measure the cutting forces over the mild steel work piece and Cemented Carbide Insert tool for different combinations of cutting velocity, feed rate and depth of cut. The rake angle, approach angle and nose...

Although many studies have focused on the cutting performance of ceramic blades in processing different materials, few reported their application wood processing. Thus, it is necessary to explore tools solid machining. The aims this paper were evaluate Al2O3 and Si3N4 process machining Manchurian ash (Fraxinus mandshurica Rupr.) Chinese fir (Cunninghamia lanceolata) by means analysing force sur...

Observations are made regarding the influence of cutting speed and friction on cutting force by way of finite element modeling. Simulations are validated by comparison of cutting forces and chip morphologies for the Al6061-T6. Analysis of cutting forces over a wide range of cutting conditions suggests an important role of the secondary shear zone in the decrease of cutting force as a function o...

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide too...

The effect of run-out is clearly noticed in micro-end-milling operations, while the same run-out creates negligible change at the cutting force profile of conventional end-milling operations. In this paper, the cutting force characteristics of micro-end-milling operations with tool run-out are investigated. An analytical cutting force model is developed for micro-end-milling operations with too...