-AISI D3 tool steel is a high-carbon, highchromium, oil-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium-rich alloy carbides in the microstructure. These carbides provide good resistance to wear from sliding contact with other metals and abrasive materials. Typical applications for D3 tool steel include Blanking, stamping, and col...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

In this present work, The effect of input parameters viz. grinding wheel speed, work-piece speed, abrasive grain size, depth of cut, concentration of cutting fluid, and number of passes has been found on the surface roughness of cylindrical grinded AISI 4140 steel has been found. The other parameters like feed rate, diameter of work-piece, coolant flow rate, etc. are kept constant. Three levels...

In the present work CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and AISI 1009 low carbon steel plates. Laser power, welding speed, and defocusing distance combinations were carefully selected with the objective of producing welded joint with complete penetration, minimum fusion zone size and acceptable welding pro...

Abstract In this investigation, a novel Fe–Cr–Mo–V–Mn hot work tool steel powder was specifically developed for laser-based additive manufacturing, targeting the possibility to create conformal cooling channels in stamping tools improved efficiency during forming of sheets automotive industry. Specimens proposed were printed via laser metal deposition and characterized demonstrate its compatibi...

In the present study, the effects of the boriding process on adhesion and tribological properties of AISI 310 steel were investigated. Boriding was performed in a solid medium consisting of Ekabor-II powders at 1123 and 1323K for 2 and 6 h. The boride layer was characterized by optical microscopy, the X-ray diffraction technique and the micro-Vickers hardness tester. The X-ray diffraction analy...

In this paper, 3D Finite Element Method (FEM)-based numerical modelling of precision hard turning has been studied to investigate the effects of chamfered edge geometry on tool forces, temperatures and stresses in machining of AISI 52100 steel using low-grade Polycrystalline Cubic Boron Nitrite (PCBN) inserts. An Arbitrary Lagrangian Eulerian (ALE)-based numerical modelling is employed for 3D p...

In this paper, 3-D Finite Element Method (FEM) based numerical modelling of precision hard turning has been studied to investigate the effects of chamfered edge geometry on tool forces, temperatures and stresses in machining of AISI 52100 steel using low-grade polycrystalline cubic boron nitrite (PCBN) inserts. An Arbitrary Lagrangian Eulerian (ALE) based numerical modelling is employed for 3-D...