This paper presents the development of a cutting force model for end milling process under various cutting conditions and the tool wear is measured by Scanning Electron Microscope (SEM).This novel approach combines the concept of experimental design and finite element modeling of the cutting process which allows for a fairly accurate prediction of cutting forces with a significantly lower compu...

in this paper we present a new method for tool-path generation and adaptive interpolation for a three-axis cnc milling machine. this method satisfied the force and / or the error conditions by using a variable-direction variable-feedrate strategy based on maximum feedrate map. the proposed adaptive interpolator modifies the cutting path and the moving direction according to the actual instantan...

A classical example of chatter prone machining is the boring operation. Turning under conditions with high vibrations in the cutting tool deteriorates the surface finish and may cause tool breakage. Severe noise is also a consequence of the high vibration levels in the boring bar. Active control is one possible solution to the noise and vibration problem in boring operations. In boring operatio...

the mechanical strength of cumin seed and the effects of moisture content, seed size, speed and direction of loading on the force and energy required to fracture cumin seed were investigated. the results showed that moisture and loading direction were significant at the 1% level on the force and energy required to fracture cumin seed. the effects of seed size on force and loading speed on energ...

the shear strength and shear energy per unit area, as well as the force and energy required for picking flowers, are important parameters in the design and development of harvesting mechanisms. in this study, shear strength and shear energy per unit area of saffron (crocus sativus l.) stems were determined at different bevel angles and shear velocities. the force and energy required for picking...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

ABSTRACT Inconel 718 is a difficult-to-cut nickel-based superalloy commonly used in aerospace industry. This paper presents an experimental study of the tool wear propagation and cutting force variations in the end milling of Inconel 718 with coated carbide inserts. The experimental results showed that significant flank wear was the predominant failure mode affecting the tool life. The tool fla...

Bimetallic parts are used in many industries for weight and cost reduction of workpieces working under high loads and wear. One application for this type of composite material is in automotive industry. In this work the tool wear and cutting forces in the face milling of bimetallic parts made of aluminum and cast iron were investigated. A356 and GG25 alloys that are common materials for bimetal...