Nanostructured TiN/TiB2/Fe–Cr–Ni composite powder has been prepared via high energy ball milling. Ti and BN powders are reacted to form uniform mixture of TiN and TiB2 within 2 h of milling by a mechanically activated self-sustaining reaction (MSR). The crystallite sizes of TiN nd TiB2 are about 7 and 16 nm, respectively, after 32 h of milling. Through liquid phase sintering and optimizing the ...

Substantial damage may occur when a rotary actuator fails during operation. Therefore, effective fault diagnosis of a rotary actuator is crucial to ensuring the safety of the device. However, only a few studies on fault detection, fault isolation, and performance assessment have focused on rotary actuators. In this study, fault detection and fault isolation processes were implemented by designi...

This paper describes a combined mathematicalgraphical approach for optimum tool path planning in order to improve machining efficiency. A methodology has been used that stabilizes machining operations by adjusting material removal rate in pocket milling operations while keeping cutting forces within limits. This increases the life of cutting tool and reduces the risk of tool breakage, machining...

Hardened steels are commonly used in wide areas of technologies and industries. In respect of poor machinability of these steels and requirement of expensive cutting tools, study of machining economy is a matter of importance. Thus the present study deals with the economic considerations of various hole making processes. For this purpose, the hard steel samples were machined by conventional dri...

Given proprieties of tool-workpiece materials, the experimental model of milling stress measurement is set as boundary condition for finite element analysis during milling process. The residual stress is the main reason of workpiece deformation. It is analyzed and computed using the finite element method. The idea of living and dead element is employed to model the material removal process whil...

Abstract The occurrence of chatter vibrations in 5-axis milling processes is a common problem and can result part failure, surface defects increased wear the cutting tool machine tool. In order to prevent process vibrations, machining be optimized by utilizing geometric physically-based simulation systems. Since modal parameters are dependent on position linear rotary axes, dynamic behavior cha...

Presented in the paper is a tool-path planning algorithm for direction-parallel area milling consisting of three modules: (1) finding the optimal inclination; (2) calculating and storing tool-path elements; and (3) tool-path linking. For the optimal inclination, we suggest an algorithm that selects an inclination by reflecting the shape of the machining area as well as the tool-path interval. W...

Tool wear increases cutting force, vibration, temperature, etc in end milling and reduces surface finish of the machined work piece. Mathematical model has been developed to predict the tool wear in terms of machining parameters such as helix angle of cutting tool, spindle speed, feed rate, axial and radial depth of cut. Central composite rotatable second order response surface methodology was ...