In today’s competitive world, the industries should have production systems which are capable of versatility, high production rate, precision and ability to produce highly finished goods. Due to this the value of input machining parameters responsible for the desired surface finish & material removal rate becomes critical. Present paper presents a study on parametric optimization of the End Mil...

Microlubrication minimizes the exposure of metal working fluids (MWFs) leading to an economical, safer and healthy workplace environment. In this study vegetable based lubricant is used to conduct wear analysis during end milling AISI 1018 steel using microlubrication. Solid carbide cutting tool was used with varying cutting speed and feed rate having a constant depth of cut. A full factorial e...

This paper presents cutting force prediction algorithm for low immersion end-milling, using an efficient dynamic force modeler. The geometric simulation of milling process was performed, using the B-Rep solid modeling techniques. For predicting stability lobes, two methods were used for prediction of stability lobes: the frequency domain technique and the time finite element analysis (TFEA). Th...

In micro-milling, cutting forces generate non-negligible tool deflection, which has a significant influence on the machining process and on workpiece accuracy. This paper investigates the tool deflection during micro-milling and its effect on cutting force and surface generation. The distribution of cutting forces acting on the tool is calculated with a mathematical model that considers tool el...

This paper presents the development of a new parallel robot designed for helping with bone milling surgeries. The robot is a small modular wrist with 2 active degrees of freedom, and it is proposed to be used as an orientation device located at the end of a robotic arm designed for bone milling processes. A generic 2UPS-1S kinematic geometry is proposed for this device. This first article shows...

To remain successful in today’s competitive market, the manufacturers should rely on their Engineers and production professionals for quick and effective manufacturing setup and also to achieve Quality products. The machining process on a CNC Milling is programmed by speed, feed rate, and cutting depth, which are frequently determined based on the job shop experiences However, the machine perfo...