The application of conventional cutting fluids in machining operations is harmful and not eco-friendly. In this context, the present work focuses on environmental friendly cutting fluids such as vegetable oil based cutting fluids (VBCFs). The objective of this work is to determine the influence of vegetable oil based cutting fluids (sesame and coconut oil) with extreme pressure (EP) additive on...

This study is an investigation of the machinability of experimental Ti-Cu alloys (2, 5, and 10mass% Cu) as new dental titanium alloy candidates for CAD/CAM use. The alloys were slotted with a vertical milling machine and carbide square end mills under two cutting conditions. Their machinability was evaluated through cutting force using a three-component force transducer fixed on the table of th...

This paper presents cutting force prediction algorithm for low immersion end-milling, using an efficient dynamic force modeler. The geometric simulation of milling process was performed, using the B-Rep solid modeling techniques. For predicting stability lobes, two methods were used for prediction of stability lobes: the frequency domain technique and the time finite element analysis (TFEA). Th...

In finish-machining, geometric accuracy and surface quality m adversely affected by the tool wear at the minor flank and nose area. This paper describes an investigation into "comprehensive" tool wear estimation, including flank-, crater-. minor flank-, and nose-wear, based on an analysis of dynamic cutting force in oblique machining. The force, measured in terms of its three orthogonal compone...

This paper presents an advance in monitoring and process control of surface roughness in CNC machine for the turning and milling processes. An integration of the in-process monitoring and process control of the surface roughness is proposed and developed during the machining process by using the cutting force ratio. The previously developed surface roughness models for turning and milling proce...

In this study, turning operation of Monel K500 copper-nickel super-alloy was evaluated. Ceramic cutting tools with two different cutting noses (conventional and wiper) were utilized. At first, the experimental tests were designed by using central composite design method. After implementation of the tests, the statistical models for output data (surface roughness, cutting force, and flank wear) ...

This paper presents a mathematical model for the vibration analysis of a three-component piezoelectric force sensor. The cubic theory of weakly nonlinear electroelasticity is applied to the model for describing the electromechanical coupling effect in the piezoelectric sensing elements which operate in thickness-shear and thickness-stretch vibration modes. Hamilton's principle is used to derive...

 In the present study, an attempt has been made to experimentally investigate the effects of cutting parameters on cutting force in end milling of AISI 304 steel with solid carbide tools. Experiments were conducted based on four factors and five level central composite rotatable design. Mathematical model has been developed to predict the cutting forces in terms of cutting parameters such as he...

In the new global economy, consumption has become a central issue for many fields of industries. This project work studied on the effectiveness of pulse duration of supercritical carbon dioxide (SCCO2) in machining performance in terms of cutting temperature, cutting force and surface roughness in turning AISI 1045 medium carbon steel by uncoated cemented carbide insert. Pulse mode reduces the ...