Metal matrix composites (MMCs) attract considerable attention as a result from its ability in providing a high strength, high modulus, high toughness, high impact properties, improving wear resistance and providing good corrosion resistance compared to unreinforced alloy. Aluminium Silicon (Al/Si) alloy MMC has been widely used in various industrial sectors such as in transportation, domestic e...

Titanium has a wide variety of applications, particularly in the aerospace industry. However, because of its low thermal conductivity and high strength, machining of titanium is very difficult. The heat generated in machining can dramatically shorten the tool life. Rotary ultrasonic machining (RUM) is a non-traditional machining process, and has been used to machine various difficult-to-machine...

Carbon fiber reinforced plastics (CFRP) have good physical properties, such as high specific strength and high specific modulus. However, cutting delamination, tearing and burr, etc. often occur in the machining process of CFRP, which results in the uncontrollability of machining surface quality and serious tool wear. In this paper, milling of CFRP with a staggered cutter was carried out, the c...

Simulation of the milling process is a widespread method to improve productivity in the machining process. Several phenomena can be studied and controlled by this mean. All the simulation methods need parameters that characterize the interaction between the tool and the workpiece in order to evaluate the cutting forces. Many models were developed to link efforts to macroscopic parameters (depth...

In underground excavation, where the road-headers are employed, a precise prediction of the road-header performance has a vital role in the economy of the project. In this paper, a new model is developed for prediction of the road-header performance using the non-linear multivariate regression analysis. This model is able to estimate the instantaneous cutting rate (ICR) of roadheader based on r...

One of the most significant and effective criteria in the process of cutting dimensional rocks using the gang saw is the maximum energy consumption rate of the machine, and its accurate prediction and estimation can help designers and owners of this industry to achieve an optimal and economic process. In the present research work, it is attempted to study and provide models for predicting the m...

Prediction of the production rate of the cutting dimensional stone process is crucial, especially when chain saw machines are used. The cutting dimensional rock process is generally a complex issue with numerous effective factors including variable and unreliable conditions of the rocks and cutting machines. The Group Method of Data Handling (GMDH) type of neural network and Radial Basis Functi...

This article presents an experimental investigation on ductile-mode micro-milling of monocrystalline silicon using polycrystalline diamond (PCD) end mills. Experimental results indicate that the irregular fluctuation of cutting force always induces machined surface failure, even in ductile mode. The internal mechanism has not been investigated so far. The multiscale discrete dislocation plastic...

Coand Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs) and alloys reinforced with nanoparticles is a promising way to resol...

This paper shows the manufacture route of the bronze 4% weight diamond composite rope for direct application as diamond wires, and linear saws in the slabbing and cutting of dimension stones. This route consists of powder mix compaction, sintering and rotary forging techniques. Tensile tests were performed, reaching an ultimate tensile strength of 230MPa for the diameter of ∅=1.84mm. Scanning e...