A multi-response optimization problem was developed in search of an optimal parametric combination to yield favorable bead geometry of bead-on-plate weldments produced by submerged arc welding. Taguchi’s L25 orthogonal array design was employed to optimize the results within experimental limits. The objective functions were selected in terms of responses of bead geometry, viz. height of reinfor...

Installation of new pipelines is predicted to grow at a rapid rate over the next twenty years, due in part to the increase use worldwide of combined cycle power generation plant using natural gas a fuel. The need to construct large diameter pipelines over long distances has led to an increased demand to improve the productivity of pipeline girth welding. Many novel techniques have been tried in...

A plasma arc welding (PAW)-tungsten inert gas (TIG) hybrid welding process is proposed to weld pure nickel. In PAW-TIG welding, the arc of the PAW was first to be ignited, then TIG was ignited, while in PAW welding, only the PAW arc was launched. This paper investigated the effect of different welding processes on electrochemical and corrosion performance of between a pure nickel joint and a ba...

It is very well known that the use of robotics in the industry increases productivity and quality in many aspects. It is also well known that some adjustments have to be made to grant payback for the investment and to reach the expected results. Today, the robotization is known as an alternate technique for production, increasing qualitative and quantitative competence of its industries. One po...

The arc welding process is widely used in industry but its automatic control is limited by the difficulty in measuring the weld bead geometry and closing the control loop on the arc, which has adverse environmental conditions. To address this problem, this work proposes a system to capture the welding variables and send stimuli to the Gas Metal Arc Welding (GMAW) conventional process with a con...

Electrical welding arcs emit an intense and extended spectrum of radiation ranging from infrared to ultraviolet. The cornea and lens absorb the ultraviolet range giving rise to painful keratoconjuntivitis.1-3 Radiation in the visible and near infrared range (400-1400 nm wavelength) penetrates deep into the eye and, if sufficient in intensity, may damage the retina. Although welding induced phot...

In order to improve arc welding work in a small enclosed workspace, numerical simulations were conducted to find the most appropriate welding and ventilation conditions, such as welding currents, hood position and flow rates with no blowhole formation. In the simulations, distributions of airflow vectors and fume concentrations were calculated for two hood opening positions: one faced a welder'...

To develop a method for the early diagnosis of health damage due to arc welding, we measured serum ferritin in 96 general employees and 320 arc welders in Company A. A positive correlation was observed between age and the serum ferritin level in the young group (age, 20 44 years) among the general employees. The mean serum ferritin level in the general employees was 119 ± 56 ng/ml. When the mea...