Abstract 30MnB5 boron alloyed steel surface is coated using different coating techniques, namely 60(Ni-15Cr-4.4Si-3.5Fe-3.2B 0.7C)-40(WC 12Co) metallic powder plasma spray, Fe-28Cr-5C-1Mn alloy wire arc WC-10Co-4Cr (thick) high velocity oxy-fuel (HVOF), and (fine) diamond jet HVOF. The microstructure of the crude sample consists ferrite pearlite matrices iron carbide structures. intermediate bi...

Hydroxyapatite (HA)ynano-zirconia composite coatings were successfully produced through high velocity oxy-fuel (HVOF) spraying of radio frequency (RF) plasma synthesized powders. Microstructure characterization and morphology analysis on the nano-structured coatings were conducted using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffractometry (XRD), and d...

High-velocity air fuel (HVAF) coating processes have advantages over conventional high-velocity oxygen (HVOF) processes, resulting in coatings with superior properties. The present review first provides a concise overview of HVAF coatings, highlighting their HVOF coatings. Then, the fundamentals solid particle, slurry, and cavitation erosion are briefly introduced. Finally, performance for eros...

High-entropy alloys (HEAs) have great potential to be used as high-temperature materials and in coating material applications due their combination of strength, ductility, thermal stability, wear, oxidation resistance. In this work, a new HEA alloy based on NiCoCrAlSi composition was designed deposited into metallic coatings by high-velocity oxy-fuel (HVOF) air plasma spray (APS) processes, wit...

Several kinds of WC-reinforced coatings were prepared by high-velocity oxygen-fuel spray (HVOF) and electric contact strengthening (ECS), respectively, their corrosion behaviors in 3.5% NaCl solution investigated. The microstructure, element distribution, phase resistance these compared. results showed that, compared with HVOF-sprayed coatings, the ECS-prepared denser lower porosity. Simultaneo...

The major physicochemical processes involved in an industrial HVOF thermal spray process (Diamond Jet hybrid gun, Sulzer Metco, Westbury, NY) are studied by a comprehensive multiscale model. The model includes continuum type differential equations that describe the dynamics of gas phase and particles of different sizes, and a rule-based stochastic simulator that predicts the evolution of coatin...