M. Safari

[ 1 ] - Surface Quality in Dry Machining of 55Cr3 Steel Bars

Lubricant and coolant can improve surface roughness in machining. In addition of ecological harms, thermal shock of coolant or lubricant may affect the surface integrity especially on surface residual stresses and micro-crack nucleation. Dry machining is ecologically desirable and it is considered as a necessity for manufacturing enterprises in the recent years. 55Cr3 steel grade is steel with ...

[ 2 ] - Prediction of Bending Angle for Laser Forming of Tailor Machined Blanks by Neural Network

Tailor-made blanks are sheet metal assemblies with different thicknesses and/or materials and/or surface coatings. A monolithic sheet can be machined to make the required thickness variations that is referred as tailor machined blanks. Due to the thickness variation in tailor machined blanks, laser bending of these blanks is more complicated than monolithic plates. In this article, laser formin...

[ 3 ] - A novel method for laser forming of two-step bending of a dome shaped part

In recent decades, one of the challenges in sheet metal forming was production of two-step bending surfaces without mechanical tools and external force or by a combination of heat source and mechanical tools. Forming with a heat source such as laser beam has the potential for forming arbitrary 3D shapes such as two-step bending surfaces. In this paper a novel method for laser forming of complic...

[ 4 ] - Two point incremental forming of a complicated shape with negative and positive dies

In this work, incremental sheet forming of a complicated shape is investigated experimentally. Two point incremental forming with negative and positive dies are employed for manufacturing of a complicated shape with positive and negative truncated cones. The material is aluminum alloy 3105 with a thickness of 1 mm. The effects of process parameters such as sequence of positive and negative form...

[ 5 ] - Dissimilar resistance spot welding of AISI 1075 eutectoid steel to AISI 201 stainless steel

In this paper, dissimilar resistance spot welding of AISI 1075 eutectoid steel to AISI 201 stainless steel is investigated experimentally. For this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. The effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

[ 6 ] - Ovality and Bow Defect of Pre-punched Sheets in Roll Forming of Trapezoidal Sections

Roll forming process is used for manufacturing sheet metal parts by successive bending and creating the final shape with gradual deformation. In this article, deformation of a pre-punched sheet due to the roll forming process was studied. Two main defects in the roll forming process are ovality of holes and bow defect. The ovality of the hole is influenced by the process parameters including sh...

[ 7 ] - Coupled Eulerian-Lagrangian (CEL) Modeling of Material Flow in Dissimilar Friction Stir Welding of Aluminum Alloys

In this work, the finite element simulation of dissimilar friction stir welding process is investigated. The welded materials are AA 6061-T6 and AA 7075-T6 aluminum alloys. For this purpose, a 3D coupled thermo-mechanical finite element model is developed according to the Coupled Eulerian-Lagrangian (CEL) method. The CEL method has the advantages of both Lagrangian and Eulerian approaches, whic...

[ 8 ] - A Comprehensive Study of the Hydroforming Process of Metallic Bellows: Investigation and Multi-objective Optimization of the Process Parameters

In this paper, for the first time, a comprehensive experimental study is performed on hydroforming process of metallic bellows. For this purpose, the effects of the main process parameters and their interactions on the characteristics of hydroformed metallic bellows are investigated using Response Surface Methodology (RSM). The selected parameters as input variables are internal pressure, die s...

[ 9 ] - A Study on the Laser Tube Bending Process: Effects of the Irradiating Length and the Number of Irradiating Passes

In this paper, the laser bending process of a circular tube made of mild steel has been investigated experimentally. For this purpose, the effects of the irradiating length and the number of irradiating passes on the main bending angle of a laser bent tube are studied. In addition, the main defects of the laser tube bending process such as lateral bending angle, ovality and thickness variation ...

[ 10 ] - Fabrication of Saddle-Shaped Surfaces by Flame Forming Process

The flame forming process is widely used to manufacture ship hull plates. The saddle-shaped surfaces have different curvatures in perpendicular angles of planes and the manufacturers face an anti-clastic curvature. In this article, the manufacturing of saddle-shaped surfaces utilizing the flame forming process is investigated. The spiral irradiating scheme is used for forming. In order to study...

[ 11 ] - Prediction of Weld Strength in Resistance Spot Welded Samples by Adaptive Neuro-Fuzzy Inference System (ANFIS)

Resistance Spot Welding (RSW) is one of the effective manufacturing processes used widely for joining sheet metals. Prediction of weld strength of welded samples has great importance in manufacturing and different methods are used by researchers to find the fracture force. In this article, the Adaptive Neuro-Fuzzy Inference System (ANFIS) is utilized for prediction of joint strength in welded s...

[ 12 ] - Optimization of variables of friction stir welding process with the aim of achieving the maximum fracture strength

In this research, lap joint frictionstir welding of IF sheets with thickness of 0.7 mm is investigated. For this purpose, mechanical properties of joints and also microstructural evolutions are studied. It was found that increase in tool rotational speed and decrease in travel speed results in increase in fracture stress of welded joints. Texture study indicates that no changes can be observed ...

[ 13 ] - Prediction of Weld Strength in Resistance Spot Welded Samples by Adaptive Neuro-Fuzzy Inference System (ANFIS)

Resistance Spot Welding (RSW) is one of the effective manufacturing processes used widely for joining sheet metals. Prediction of weld strength of welded samples has great importance in manufacturing and different methods are used by researchers to find the fracture force. In this article, the Adaptive Neuro-Fuzzy Inference System (ANFIS) is utilized for prediction of joint strength in welded s...

[ 14 ] - Optimization of variables of friction stir welding process with the aim of achieving the maximum fracture strength

In this research, lap joint frictionstir welding of IF sheets with thickness of 0.7 mm is investigated. For this purpose, mechanical properties of joints and also microstructural evolutions are studied. It was found that increase in tool rotational speed and decrease in travel speed results in increase in fracture stress of welded joints. Texture study indicates that no changes can be observed ...