محمد هنرپیشه
استادیار گروه ساخت و تولید- دانشکده مهندسی مکانیک- کاشان
[ 1 ] - بررسی تأثیر ارتعاشات فراصوت بر خواص مکانیکی ورق دو لایه فولاد کم کربن - تیتانیوم خالص در فرآیند شکل دهی افزایشی
شکل دهی افزایشی ورق، یکی از فرایندهای تولید قطعات فلزی ورقی بدون استفاده از قالب است که به منظور نمونه سازی سریع، کاهش زمان و هزینههای ساخت قطعات گسترش یافته است. در این فرآیند نیز همانند دیگر فرآیندهای شکلدهی کاهش نیروی شکلدهی و بهبود خواص مکانیکی قطعه حاصل مدنظر میباشد که برای این منظور روشهای مختلفی گسترش یافته است. یکی از این روشها، استفاده از ارتعاشات فراصوت و اعمال آن بر روی فرآ...
[ 2 ] - مطالعة تجربی و بهینه‌سازی شکلدهی افزایشی تک‌نقطه‌ای ورق آلومینیومی 1050 به شکل سهموی به روش پاسخ سطح
شکلدهی افزایشی ورق فلزی از جمله روشهای نوین و انعطاف‌پذیر در فناوری شکلدهی ورق‌های فلزی است، که برای تولید قطعات به تعداد کم و ساخت مدل نمونة اولیه مورد استفاده قرار می‌گیرد. برای تولید قطعات با خواص مطلوب، با بیشترین کیفیت و کمترین هزینه، تعیین میزان بهینه برای پارامترهای فرایند ضروری میباشد. در این تحقیق به بررسی حد شکل‌پذیری ورق آلومینیوم 1050 و تأثیر پارامترهایی چون قطر ابزار شکلدهی، گ...
[ 3 ] - بررسی تجربی و عددی نیروی شکلدهی ورق تیتانیوم Ti-6Al-4V در فرآیند شکلدهی افزایشی گرم الکتریکی یک قطعه مخروطی
در این مقاله، فرآیند شکلدهی افزایشی گرم الکتریکی ورق تیتانیوم Ti6Al4V، با استفاده از آزمایش‌های تجربی و تحلیل اجزای محدود بررسی شده است. آلیاژ تیتانیوم Ti6Al4V کاربرد گسترده‌ای در صنایع هوایی دارد. از این رو، شکل دادن این آلیاژ سبک از اهمیت ویژه‌ای برخوردار است. قابلیت شکلدهی این آلیاژ در دمای محیط بسیار پایین بوده ولی در دمای بالا می‌تواند به خوبی شکل داده شود. در این مقاله، شکل هندسی قطعه ن...
[ 4 ] - تاثیر پارامترهای فرایند شکل دهی افزایشی بر نیرو و زمان در ورق سه لایه Al-Cu-Al
هدف از این تحقیق، بررسی تاثیر پارامترهای ماشینکاری بر روی نیرو و زمان شکل دهی ورق های فلزی چند لایه می باشد. به منظور دستیابی به این هدف، یک نمونه ورق فلزی متشکل از سه لایه آلومینیوم-مس-آلومینیوم به روش جوش انفجاری تولید شد. سپس با استفاده از از روش آماری رویه پاسخ (RSM)، آزمایشات شکل دهی (ناشی از اثر متغیرهای تحقیق) انجام شد. با استفاده از ضرایب تخمینی مدل آماری، ارتباط میان متغیر پاسخ و هریک ...
[ 5 ] - بررسی اثر فرآیند پرس در قالب شیار محدود (CGP) بر روی ورق های مسی
در این تحقیق فرآیند پرس در قالب شیار محدود مطالعه شده و تاثیر این فرآیند بر خواص مکانیکی و ریزساختار ورق‌های مسی مورد بررسی قرار گرفته است. جهت بررسی خواص مکانیکی از آزمون‌های تست کشش تک محوره و سختی ویکرز و برای ارزیابی ریزساختارها از میکروسکوپ نوری استفاده شده است. بررسی نتایج نشان داد با استفاده از فرآیند پرس در قالب شیار محدود، استحکام و سختی نمونه‌ها به طور چشم‌گیری افزایش می‌یابد. همچنین...
[ 6 ] - Simulation and Investigation of Mechanical and Geometrical Properties of St/CP-Titanium Bimetal Sheet during the Single Point Incremental Forming Process
In this study, the incremental forming of explosively welded low carbon steel-commercially pure titanium bilayer sheet has been experimentally and numerically investigated. For this purpose, at first a finite element based analysis was proposed to predict forming force and thickness distribution to form this material by such process, that showed good agreements with the experimental results. Th...
[ 7 ] - An Experimental Study on the process parameters of Incremental Forming of Explosively-Welded Al/Cu Bimetal
Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the effects of process parameters, such as arrangement of layer`s bimetal, tool diameter and tool p...
[ 8 ] - The Effect of Annealing Heat Treatment on the Bond of Explosivewelded Copper/Steel after the ECAR Process
Equal channel angular rolling (ECAR) process is one of the severe plastic deformation (SPD) methods that have been used to make ultra-fine grain (UFG) materials with improving the mechanical properties of samples. After performing the process at several paths, a large strain is applied to the material that can cause decreasing the grain size and improving the mechanical and physical properties ...
[ 9 ] - Numerical and Experimental Investigation of Thickness Variation in the Spinning Process of Al-1060 Alloy
Metal spinning as a kind of manufacturing process has capability to shape hollow components. In present work shear spinning process is used to formplates into conical shapes. Moreover, the aim of this research is to demonstrate the impact of the process parameters (i.e. feeding rate and spindle speed) on wall thickness. This approachwas done by experimental and finite elements method. The resul...
[ 10 ] - Experimental Investigation of Thermal Conductivity of Aluminum Alloy 3003 Produced by Equal Channel Angular Rolling Process
Equal channel angular rolling (ECAR) process is one of the methods that have been used to make ultra-fine materials by imposing severe plastic deformation. After repeating the process several times, a large effective strain is applied to the sample that can cause decreasing the grain size and improving the mechanical and physical properties of the metal. In this study, thermal conductivity of t...
[ 11 ] - Investigation of ECAR Routes on Mechanical Properties of Explosive-Welded Al-Cu Bimetal
Equal channel angular rolling (ECAR) is a severe plastic deformation method that covered plastic deformation of sheets. In this study, effects of ECAR route shave been investigated on the mechanical and microstructure properties of explosive-welded Al-Cu bimetal. At first, the explosive welding process has been performed to prepare the Al-Cu bimetals. Then, to relieve the stress and preparing o...
[ 12 ] - Microstructure evolution and mechanical properties of Mo40/C93200 bimetal processed by compound casting process
Compound casting refers to a process that used to produce bimetals. This study investigates the interface of Mo40/C93200 that is produced by compound casting process. In this research, molten bronze is poured around steel core, interaction between liquid and solid creates a diffusion zone and followed by a transition layer which leads to the creation of diffused region between the interfaces of...
[ 13 ] - Investigation of Fracture Depth of Al/Cu Bimetallic Sheet in Single Point Incremental Forming Process
Single point incremental sheet forming (SPISF) has demonstrated significant potential to form complex sheet metal parts without using component-specific tools and is suitable for fabricating low-volume functional sheet metal parts economically. In the SPIF process, a ball nose tool moves along a predefined tool path to form the sheet. This work aims to optimize the formability and forming force...
[ 14 ] - Design and manufacture a novel tool in the incremental sheet metal forming process and its effects on the process parameters
One of the methods for making prototypes is incremental forming process. In this method, the forming tool, performs a pre-programmed movement by the CNC machine and runs the desired path. This modernization process is used in the automotive, aerospace, military, medical and other industries. One of the most influential parameters in this process is forming tool. This parameter is effective in f...
[ 15 ] - Investigation of Springback Angle in Single Point Incremental Forming Process on Explosive Welded Cu/St/Cu Multilaye
Nowadays, the role of light weight materials has grown up in important industries such as aerospace and biomechanics, but before the appliance, their strength should be increased. A modern way to increase this factor along with the lightweight factoris using bimetal sheets, hence, the design of multilayer sheets has been very much considered recently. In this study, explosive welded Cu/St/Cu mu...
[ 16 ] - The Effect of Annealing Heat Treatment on the Bond of Explosivewelded Copper/Steel after the ECAR Process
Equal channel angular rolling (ECAR) process is one of the severe plastic deformation (SPD) methods that have been used to make ultra-fine grain (UFG) materials with improving the mechanical properties of samples. After performing the process at several paths, a large strain is applied to the material that can cause decreasing the grain size and improving the mechanical and physical properties ...
[ 17 ] - Numerical and Experimental Investigation of Thickness Variation in the Spinning Process of Al-1060 Alloy
Metal spinning as a kind of manufacturing process has capability to shape hollow components. In present work shear spinning process is used to formplates into conical shapes. Moreover, the aim of this research is to demonstrate the impact of the process parameters (i.e. feeding rate and spindle speed) on wall thickness. This approachwas done by experimental and finite elements method. The resul...
[ 18 ] - Experimental Investigation of Thermal Conductivity of Aluminum Alloy 3003 Produced by Equal Channel Angular Rolling Process
Equal channel angular rolling (ECAR) process is one of the methods that have been used to make ultra-fine materials by imposing severe plastic deformation. After repeating the process several times, a large effective strain is applied to the sample that can cause decreasing the grain size and improving the mechanical and physical properties of the metal. In this study, thermal conductivity of t...
[ 19 ] - Investigation of ECAR Routes on Mechanical Properties of Explosive-Welded Al-Cu Bimetal
Equal channel angular rolling (ECAR) is a severe plastic deformation method that covered plastic deformation of sheets. In this study, effects of ECAR route shave been investigated on the mechanical and microstructure properties of explosive-welded Al-Cu bimetal. At first, the explosive welding process has been performed to prepare the Al-Cu bimetals. Then, to relieve the stress and preparing o...
[ 20 ] - Experimental and Numerical Investigation of Mechanical Properties in the Ultrasonic Assisted constraint groove pressing process of copper sheets
In this study, constraint groove pressing (CGP) process and ultrasonic assisted CGP (UCGP) process were investigated on the process forces, mechanical properties of the sheet, including hardness and tensile tests and grain size. Pure copper sheets were used as samples in this research. Samples were tested both with and without ultrasonic vibrations for mechanical properties and grain size up to...