Modeling and compensation of geometric errors in simultaneous cutting using a multi-spindle machine tool

نویسنده

  • Zbigniew J. Pasek
چکیده

A volumetric error compensation method for a machining center that has multiple cutting tools operating simultaneously has been developed. Due to axis sharing, the geometric errors of multi-spindle, concurrent cutting processes are characterized by a significant coupling of error components in each cutting tool. As a result, it is not possible to achieve exact volumetric error compensation for all axes. To minimize the overall volumetric error in simultaneous cutting, a method to determine compensation amount using weighted least squares has been proposed. This method also allows tolerance distribution of machining accuracy for different surfaces of a workpiece. A geometric error model has been developed using an arch-type, multi-spindle machine tool, and the error compensation simulation results based on this model are presented. The simulation results demonstrated effectiveness of the proposed error compensation algorithm for use with multi-spindle simultaneous cutting

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Optimization of Spindle loading and Tool Wear for CNC Turning Machine by Using Intelligent System

Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

متن کامل

Optimization of Spindle loading and Tool Wear for CNC Turning Machine by Using Intelligent System

Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

متن کامل

Analysis and compensation of workpiece errors in turning

A new method for workpiece error analysis and compensation in turning is introduced. It is known that the workpiece error consists of two parts: machine tool error (including the geometric error and thermal-induced error) and cuttinginduced error. The geometric error of the machine tool is independent on machining operation and, hence, can be measured o€ -line using a ®ne-touch sensor with a Q-...

متن کامل

Compensation of Machine Tool Spindle Error Motions in the Radial Direction for Accurate Monitoring of Cutting Forces Utilizing Sensitive Displacement Sensors

Abstract—This paper deals with the cutting force monitoring for intelligent end milling operations. The authors have employed displacement sensors to monitor the cutting forces, as they are cheap and small enough to be built in the spindle structure. A monitoring method, which utilizes sensitive displacement sensors, is discussed. The sensors are installed in X Y directions near the front beari...

متن کامل

Error Model and Accuracy Calibration of 5-Axis Machine Tool

To improve the machining precision and reduce the geometric errors for 5-axis machinetool, error model and calibration are presented in this paper. Error model is realized by the theory of multi-body system and characteristic matrixes, which can establish the relationship between the cutting tool and the workpiece in theory. The accuracy calibration was difficult to achieve, but by a laser appr...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2006